Typeset

The political and social request for environmentally compatible products is putting companies under increasing pressure. Small and medium-sized companies (SME) in particular have to quickly find or develop solutions to these demands. This paper presents a methodological approach that combines the proven strategies of agile development with the specific activities of so-called ecodesign. The methodology is first discussed theoretically and then experimentally evaluated and discussed by means of a case study in a real company context.

Within the concepts of Industry 4.0, the term “Smart Factory” stands for the creation of effective production environments through digitalization and cyber-physical systems. Most manufacturers plan to make their manufacturing systems more automated, flexible and adaptive. In the course of these efforts, intelligent materials are increasingly brought into focus. Combined actuator and sensory properties enable the construction of lightweight and compact multifunctional actuator-sensor systems that are operated in an energy-efficient, noise-free and emission-free manner. This makes them appropriate for building networked systems. Shape memory alloys (SMAs) and dielectric elastomers (DEs) are particularly suitable for building intelligent actuators, and are presented in this article alongside several use cases.

In recent years, numerous maturity models have been developed with the aim of providing a clear indication of the progress each company has made in terms of Industry 4.0 development. However, not all models include all aspects of Industry 4.0. The models are also not equally practical. This article offers an in-depth comparison and assessment of the comprehensiveness of the ten most important Industry 4.0 maturity models.

In theory, decentralized control approaches in the manufacturing context offer several advantages over monolithic centralized systems where all functions are combined into one or into several authorities. However, practical implementation requires adaptation of the general concept of decentralization to fit individual and specific use cases, especially with regard to their sensible scope. One such use case is the assembly of high-variation products. This article shows the appropriate combination of centralized and decentralized approaches can be leveraged to achieve better planning and increased throughput in manufacturing. With flexible cycle control for work stations and suitable assistance at the assembly workstation, the previous shop-floor oriented organization style can be transformed into a series-like manufacturing process. This is done using a multi-layered infrastructure that follows the Industry 4.0 paradigm of decentralized information processing through autonomous ...