The Role of Product Quality in Energy-Efficient Production Processes

AI implementation transforms work and worker-technology relationships in industrial quality control. This paper explores how approaches to data quality and model transparency support ethical AI deployment, fostering worker agency, trust, and sustainable work design in automatic surface inspection systems (ASIS). Recurring problems like data inefficiency, variable model confidence, and limited AI expertise point to key challenges of human-centered AI: user trust, agency and responsible data management. A solution co-developed with an ASIS supplier demonstrates that the challenges extend beyond the purely technical, underscoring the value of AI design that augments human capabilities. Technical solutions such as anomaly, label error, and domain drift detection are proposed to enhance data quality and model reliability. The insights emphasize the following generalizable strategies for resilient AI integration: understanding user-reported problems through a human-AI interaction lens, ...

Artificial intelligence (AI) offers significant potential to enhance industrial quality control, yet successful implementation requires careful consideration of ethical and human factors. This article examines how automated surface inspection systems can be deployed to augment human capabilities while ensuring ethical integration into workflows. Through design science research, twelve stakeholders from six organizations across three continents are interviewed and twelve sociotechnical design requirements are derived. These are organized into pre-implementation and implementation/operation phases, addressing human agency, employee participation, and responsible knowledge management. Key findings include the critical importance of meaningful employee participation during pre-implementation, and maintaining human agency through experiential learning, building on existing expertise. This research contributes to ethical AI workplace implementation by providing guidelines that preserve human ...

In-orbit servicing of satellites presents several challenges as the satellite hardware is exposed to external influences throughout its life cycle. These factors wear down the components and cause changes to their physical structure. In such cases, the limits of simple dis- and reassembly steps may be reached, as the gripping surfaces are no longer present or suitable. This paper proposes an approach of an adaptive grip position estimation in a CubeSat disassembly process. The relevant components are identified using CAD models and a 3D camera. The gripping positions are determined based on the geometry of the gripper and the point cloud of the component.

Traditional quality control often falls short in high-mix, low-volume production environments due to variability and complexity. This project introduces an advanced workstation to boost industrial productivity and quality, developed with Axiomatic Design to ensure a clear link between customer needs, functional requirements, and design solutions. Combining polarization cameras, high-resolution imaging, adaptive lighting, and deep learning-based computer vision, the system performs high-accuracy inspection on quantity, quality, and compliance. A digital assistance system offers real-time feedback via an intuitive interface. Validation in a controlled environment confirmed both the system’s practical benefits and its scalability.

In today’s manufacturing industry, digital twins are a key enabler for optimizing production processes and efficient resource use. However, creating digital twins is often associated with high or difficult-to-estimate costs and typically requires unknown characteristic values, such as material parameters, making practical implementation challenging. With RAPIDZ, we present a tool for creating and using digital twins that overcomes these barriers through its modular structure. The virtual modeling of physical systems enables comprehensive analysis and real-time forecasting of material flows, energy consumption and machine performance. The use of RAPIDZ increases production line efficiency, enhances flexibility and response time, and enables proactive maintenance to minimize downtime.

Decisions affecting the sustainability of products are made during the engineering process. As product engineering progresses, statements on sustainability can also be substantiated. Initially, only estimates based on related products and processes are possible, but later, operational and machine data can be used. When metrics are used for key figures, the traceability of the data should be ensured. For this purpose, relevant data quality criteria and indicators are selected and analyzed for correlations. Data availability can be increased by relying on partners within data ecosystems for product engineering. Data spaces such as Gaia-X, Catena-X and Manufacturing-X form a basis for this ambition.