Site Assessment for Flexible Intralogistics in Brownfield Sites

Innovative decision support in practice

Jolanda Schierbaum, Carsten Feldmann, Lars Renhof
JournalIndustry 4.0 Science
Issue Volume 42, 2026, Edition 3, Pages 124-133
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Abstract

Due to its dynamic environment, space planning in intralogistics is not a one-time task but a recurring decision-making process subject to numerous constraints imposed by existing infrastructure. Decisions are often based on incomplete data, resulting in a high risk of poor planning decisions and inefficient use of space. This paper presents a practice-oriented process model for space evaluation in brownfield projects. The proposed approach improves the standardization and consistency of space evaluation and promotes best practices among all stakeholders. By supporting systematic decision-making, the process model contributes to optimized planning and resource allocation, thereby reducing risks and avoiding costly implementation errors.The process model is demonstrated through a case study conducted at a commercial vehicle manufacturer.

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Article

Industrial companies are under increasing pressure to adapt their production and logistics structures at ever-shorter intervals. Key drivers include the introduction of new products and technologies, portfolio changes, increasing product variety, and growing cost and competitive pressures [1]. As a result, factory planning is evolving from a one-time task into a recurring decision-making process. In practice, adjustments to production and logistics systems are predominantly implemented within existing facilities, commonly referred to as brownfield sites [2]. This creates conflicting objectives between product requirements, production resources, technical building equipment, and structural conditions [1]. …

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Potentials: Management

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