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Simulated Production Environment Today

Simulated Production Environment Today

Evaluation of the numerical process simulation of selective laser melting
Emre Sahin ORCID Icon, Lennart Grüger ORCID Icon, Sebastian Härtel ORCID Icon
Numerical simulation for the optimization of conventional manufacturing processes is common practice in industry, but isn’t yet fully developed for generative manufacturing processes. The simulation of powder bed fusion (PBF) especially, with their more than 130 influencing factors, poses major challenges. Nevertheless, the methods developed can substantially accelerate product development, as an examination of common procedures and innovative approaches shows.
Industry 4.0 Science | Volume 40 | 2024 | Edition 4 | Pages 70-77 | DOI 10.30844/I4SE.24.4.70
Maturity Levels of Smart Knowledge Services

Maturity Levels of Smart Knowledge Services

Self-assessment and GAP analysis
Isger Glauninger ORCID Icon, Nick Tugarin ORCID Icon, Christian van Husen ORCID Icon
Digitalization opens up new forms of operational training. A growing focus is on smart services, which allow for proactive engagement with customer demands and empower businesses in times of digitalization. While traditional learning environments are rarely tailored toward individual needs, smart services offer new opportunities. Decentralization, previously only a utopic vision, is becoming the reality now.
Industry 4.0 Science | Volume 40 | 2024 | Edition 4 | Pages 50-56
Remanufacturing in the Learning Factory

Remanufacturing in the Learning Factory

An integrative platform for the circular economy
Jan Koller ORCID Icon, Frank Döpper ORCID Icon
In remanufacturing, used goods are brought up to the quality level of a new product. This distinguishes it from recycling, which recovers materials and converts them into new units or products. Various uncertainties, such as the condition, quantity and time of return, can be minimized with Industry 4.0 approaches and artificial intelligence. A special learning concept ensures that employees have the required competence profiles in this context.
Industry 4.0 Science | Volume 40 | 2024 | Edition 4 | Pages 85-89
Additive Manufacturing 4.0 Learning Factory

Additive Manufacturing 4.0 Learning Factory

Digitalization for batch size 1
Fabian Riß, Nicolas Rolinck, Stefan Böhm ORCID Icon, Alessandro Morath
In the course of digitalization, collaboration between humans and machines is inevitable. This should be considered as early as possible in further training. There’s a major obstacle to this in mechanical engineering: the lack of access to the knowledge needed for success. This can have a negative impact on the acceptance of digitalized processes. A teaching and learning platform teaching digitalization on real machines does important work here.
Industry 4.0 Science | Volume 40 | 2024 | Edition 4 | Pages 57-62
GAIA-X Maturity Model 

GAIA-X Maturity Model 

Assessing the future viability of cross-company 
data exchange
Maximilian Weiden, Jokim Janßen
In order to cope with growing customer requirements and the associated increase in complexity, companies are opening up their value chains, reducing their vertical integration and increasingly entering into collaborations. Cross-company data exchange along the supply chain is thus becoming a key component for competitiveness and the realization of customer-specific solutions. For this reason, the European Union has launched the GAIA-X project, which aims to create the next generation of data infrastructure for Europe and its companies. The GAIA-X maturity model offers an approach for classifying companies into different development stages and provides concrete requirements for further development along a predefined development path towards becoming a fully-fledged participant in the federated GAIA-X data infrastructure.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 14-20
Digital Transformation Coaching

Digital Transformation Coaching

Employee development as a supplement to change management in transformation processes
Michael Bauer, Eric Grosse ORCID Icon
Digital transformation processes have a high tendency for delay, exceeding costs, and failure. This poses a significant risk in competitive global markets and shifting business models of entire industries. Successful companies have a different approach to new technologies than more traditional incumbents. Including the workforce in the transformation via change leadership in a digital transformation coaching process can reduce fear and resistance and can lead to a paradigm shift of approaching the digital transformation itself: as an agility driven, infinite game with high potential gain.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 33-40
Digital Twin and Vertical Integration

Digital Twin and Vertical Integration

Support for sustainability concepts in production processes
Ute Dietrich
Establishing “smart” production processes that are focused on sustainability and based on aggregated data requires a great deal of exchange at various levels. The vertical integration of different production components provides companies with an important basis for achieving their sustainability goals. Digital twins can play a decisive role in driving this process forward.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 67-72
Risk Management in Automated Warehouse Planning

Risk Management in Automated Warehouse Planning

Development and use of a knowledge-based, generic Warehouse FMEA
Harald Augustin ORCID Icon, Gabriel Mičić ORCID Icon
The planning and implementation of automated warehouses is characterized by high investments and risks. The FMEA (Failure Mode and Effects Analysis) currently used to reduce risks requires a great deal of effort to conduct, as it has deficits in terms of design and implementation support. These deficits include a predominant focus on the process view without linking this to the design FMEA for automation objects, an insufficient structure for the use of similar repetitive processes and technologies, a lack of automated, parameterized generation of activities, failures and causes, and a lack of integrated test scenario derivation. These deficits lead to unrecognized failures and increase the effort required to carry out the FMEA and develop test scenarios. In this article, we present a generic FMEA model which, among other things, is able to access extensive practical data in the form of knowledge bases and thus resolve the aforementioned deficits.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 41-46
Digital Product Passports

Digital Product Passports

Enabler of the circular economy
Moritz Hörger, Yannik Hermann, Magnus Kandler, Kevin Gleich ORCID Icon, Gisela Lanza ORCID Icon
Digital product passports are becoming increasingly mandatory for monitoring saving targets within the framework of EU-wide emission reductions. DPPs can enable a standardized exchange of emissions data along the entire product life cycle. A framework for systematic introduction and targeted use can simplify their often difficult practical integration, especially for small and medium-sized companies.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 73-77
Robustness-enabling Properties in Business Processes

Robustness-enabling Properties in Business Processes

Identification and evaluation of characteristics related to robustness
Annika Lange ORCID Icon, Jens Mathis Rieckmann ORCID Icon, Jan Lukas Schmidt ORCID Icon, Thomas Knothe ORCID Icon
The crises of recent years have highlighted the importance of robust business processes. Even if the concept of robustness is often not clearly defined in the context of entrepreneurial activity, it can certainly be defined on the basis of various factors such as agility, adaptability and resilience. A systematic analysis of robustness and its prerequisites in the corporate context is therefore highly relevant, especially in times characterized by uncertainty.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 27-32
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