Design

Industrial Robots in Additive Manufacturing

Industrial Robots in Additive Manufacturing

Norbert Babel
The use of industrial robots in additive manufacturing has been increasing in recent years. Particularly due to the voluminous installation space and the great flexibility, they are predestined for the production of large-volume, individualised components. The multi-axis movement options of the print head attached to the end effector in conjunction with a swivel-tilt unit of the build platform mean that support structures can be dispensed with, which represents a major economic advantage.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 60-63
Integration of Agile Product Development and Ecodesign at SME

Integration of Agile Product Development and Ecodesign at SME

Lösungsstrategien für umweltverträgliche Produkte und Produktionsprozesse im Kontext von Kleinunternehmen
Manuel Löwer, Tim Katzwinkel, Dominik Limbach
The political and social request for environmentally compatible products is putting companies under increasing pressure. Small and medium-sized companies (SME) in particular have to quickly find or develop solutions to these demands. This paper presents a methodological approach that combines the proven strategies of agile development with the specific activities of so-called ecodesign. The methodology is first discussed theoretically and then experimentally evaluated and discussed by means of a case study in a real company context.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 46-50 | DOI 10.30844/IM_23-2_46-50
Climate Neutrality and Digitization

Climate Neutrality and Digitization

A maturity-based approach to identifying measures in production
Stefan Seyfried ORCID Icon, Lukas Martin, Matthias Weigold
Climate neutrality and digitisation are two future-relevant and interlinked topics that are gaining in importance for manufacturing companies. However, especially for small and medium-sized enterprises (SMEs), it is often difficult to get an overview of the concepts and practical measures in these fields. This article presents a maturity model that offers companies practical assistance in combining the goals of climate neutrality and digitisation and in identifying suitable (digitisation) measures for the company to support the transformation towards climate-neutral production. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 51-55
Sustainable and Intelligent Additive Manufacturing

Sustainable and Intelligent Additive Manufacturing

Early Recognition of Manufacturing Defects in 3D-Printing with Artificial Intelligence
Kai Scherer ORCID Icon, Sebastian Bast ORCID Icon, Julien Murach, Stephan Didas, Guido Dartmann, Michael Wahl
Additive manufacturing is an increasingly important manufacturing technology with huge economical potential. However, its popularity is accompanied by high material and time losses, as defects are often detected at a very late stage. One solution for a more sustainable production is the automated detection of manufacturing defects using artificial intelligence. This article describes the digitization of the defect detection process in additive manufacturing using a system based on a neural network. In addition to the steps for automated defect detection, system performance is also discussed.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 56-59
Sustainability in SME through Digitalization

Sustainability in SME through Digitalization

SME Use Cases for Improving Sustainability with Digital Technologies
Henry Ekwaro-Osire, Stefan Wiesner, Dennis Bode, Alexandra Pehlken
The impact of rapid technological change in a competitive global market is reaching small and medium-sized enterprises (SME) at an increasing rate; digitalization increases the interconnectedness among manufacturers, products and customers. Within this context, SME need to improve both their business processes and their technological capabilities in order to achieve internal and external sustainability goals, to be successful in the marketplace and to meet customer needs. This article discusses the opportunities of digitalization to improve sustainability by presenting two use cases from SME.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 36-40
My Colleague Is a Robot

My Colleague Is a Robot

Acceptance of collaborative robotics in warehouses
Frederic Jacob, Eric Grosse ORCID Icon, Stefan Morana, Cornelius J. König
Warehousing is a very labor- and cost-intensive task in many companies. Digitization and automation of manual warehouse processes can increase efficiency, reduce costs and relieve employees. Collaborative robots that share work tasks with employees are increasingly used in warehouses. However, the pure techno-centric use of such robots can negatively influence the acceptance of human-robot collaboration. Various influences such as fear of job loss, higher cognitive stress, expected extra effort, or concerns about injuries can hinder human-robot collaboration and negatively impact economic benefits. This paper presents possible barriers to the acceptance of collaborative robotics in warehouses and discusses recommended actions for human-centered, sustainable human-robot collaboration.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 23-26
Determining Sustainable Application System Architectures

Determining Sustainable Application System Architectures

EAM as enabler for the design of transferable AI solutions
André Ullrich ORCID Icon, Norbert Gronau ORCID Icon
The need to sometimes respond very quickly to changes requires companies to have a high degree of flexibility and speed of reaction. Application system architectures, which usually consist of old and self-developed systems, often do not allow companies to meet these requirements. However, investment funds for new software are limited, so priorities must be set when it comes to replacing legacy systems. An adaptability analysis is an efficient analysis method for planning the renewal of the application system landscape. This article describes the procedure and results of an adaptability analysis, using the example of an internationally active automotive supplier.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 46-52 | DOI 10.30844/I4SE.23.1.46
Methods for Designing Enterprise Architecture in Manufacturing Companies

Methods for Designing Enterprise Architecture in Manufacturing Companies

EAM as enabler for the design of transferable AI solutions
Arno Kühn, Arthur Wegel ORCID Icon, Jonas Cieply ORCID Icon
A study by the German Academy of Science and Engineering (acatech) indicates that artificial intelligence (AI) is of growing importance for the success of manufacturing companies [1]. The emerging, data-driven solutions in the manufacturing field are highly diverse, both in terms of the processes and the locations (different factories, factory sub-areas, etc.) where these solutions are implemented. Often the solutions are also hardly scaled beyond the limits defined in the pilot project. When such an AI project ends, the goals of a use case are fulfilled, but this often results in another isolated solution being added to the company’s established IT system landscape. The data this solution delivers is not further used, and complex maintenance requirements negate any gains in efficiency.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 37-42 | DOI 10.30844/I4SE.23.1.106
Digitalization of Logistics Processes on Construction Sites

Digitalization of Logistics Processes on Construction Sites

Concept for the creation and use of a digital shadow for construction site logistics in mechanical and plant engineering
Sigrid Wenzel ORCID Icon, Daniel Vössing ORCID Icon, Deike Gliem ORCID Icon, Christoph Laroque ORCID Icon, Wibke Kusturica ORCID Icon
The planning of logistics processes and their efficient implementation are decisive competitive factors for customized plant construction. On the construction site, however, the collection of logistics data is often neglected, preventing the project planner from building a reliable database. Related information gaps can be closed with the help of a digital shadow that collects logistics-relevant data (partially) automatically, stores them in a consistent manner and makes them available to project management. This article describes the first important results of a research project on information and communication processes in construction site logistics and explains their vital role in the development and use of a digital shadow.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 53-58 | DOI 10.30844/I4SE.23.1.53
Optical Detection of Measured Values

Optical Detection of Measured Values

Machine Learning Methods for Digitalizing Manual Reading and Measuring Processes
Matthias Mühlbauer, Hubert Würschinger, Nico Hanenkamp, Svyatoslav Funtikov
In factory operations, measuring equipment is often used without automatic storage or further processing possibilities of the measured value. In this case, employees must capture and process the measured values manually. In this article, an approach for the optical detection and digitization of measured values with the help of machine learning methods is presented. This aims to reduce the workload of the employees, avoid reading errors and enable automated documentation.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 43-47
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