Design

The Dilemma of Compressed Air and Leaks

The Dilemma of Compressed Air and Leaks

Lisa Dawel, Alexandra Pehlken
Due to the sharp rise in energy prices, compressed air, or compressor performance and its power consumption, are once again in the foreground as part of energy management. Due to the fact, that compressed air often escapes via leaks and these are difficult to localize or measure, a niche topic is becoming very noteworthy again. Automated leak detection can determine the need for repairs and help increase energy efficiency. It is important that not only leaks are detected, but that the extent of the leaks can also be quantified. A cost-effective method of detecting leaks is energy monitoring of the air compressor. Continuous monitoring and evaluation of the energy data means that you can react quickly.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 33-35 | DOI 10.30844/IM_23-2_33-35
The Role of Product Quality in Energy-Efficient Production Processes

The Role of Product Quality in Energy-Efficient Production Processes

An approach to increase energy efficiency using machine learning methods based on the example of the process industry
Maria Teresa Alvela Nieto, Hoang Viet Hai Luong, Hannes Gelbhardt, Klaus-Dieter Thoben ORCID Icon
Energy efficiency is becoming increasingly important in all sectors of the manufacturing industry. Companies are currently feeling the pressure of exorbitant energy prices very clearly, as well as the additional challenge of becoming CO2-neutral by 2045. With technologies from the field of machine learning (ML), innovative solutions can be developed that enable energy-efficient product manufacturing. In this way, ML-supported process control can make a decisive contribution to increasing the sustainability and competitiveness of a company. Decisive for ML-supported process control are the process- and raw material- dependent parameters, which are significantly responsible for the quality of the final product. The subject of this paper is a procedure for analyzing the complex relationships between the relevant influencing parameters for increasing energy efficiency in the manufacturing industry. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 20-24
Green Productivity for the Circular Economy

Green Productivity for the Circular Economy

Potentials through digitalization
Verena Luisa Aufderheide ORCID Icon
The Circular Economy (CE) is a form of economy that extends the use of products and resources by developing the linear supply chain (SC) to a circular SC. However, additional input factors are required for remanufacturing and recycling. Furthermore, these processes generate additional environmental impacts. It is questionable whether the circulation of products is only worthwhile from an economic point of view or whether it also brings environmental advantages. An approach that relates the economic impact of a product to its environmental impact is the Green Productivity Index (GPI). In the following, this index is developed for CE. Furthermore, this article examines how digitalization can positively affect the Green Productivity (GP) of CE. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 41-45
Industrial Robots in Additive Manufacturing

Industrial Robots in Additive Manufacturing

Norbert Babel
The use of industrial robots in additive manufacturing has been increasing in recent years. Particularly due to the voluminous installation space and the great flexibility, they are predestined for the production of large-volume, individualised components. The multi-axis movement options of the print head attached to the end effector in conjunction with a swivel-tilt unit of the build platform mean that support structures can be dispensed with, which represents a major economic advantage.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 60-63
Integration of Agile Product Development and Ecodesign at SME

Integration of Agile Product Development and Ecodesign at SME

Lösungsstrategien für umweltverträgliche Produkte und Produktionsprozesse im Kontext von Kleinunternehmen
Manuel Löwer, Tim Katzwinkel, Dominik Limbach
The political and social request for environmentally compatible products is putting companies under increasing pressure. Small and medium-sized companies (SME) in particular have to quickly find or develop solutions to these demands. This paper presents a methodological approach that combines the proven strategies of agile development with the specific activities of so-called ecodesign. The methodology is first discussed theoretically and then experimentally evaluated and discussed by means of a case study in a real company context.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 46-50 | DOI 10.30844/IM_23-2_46-50
Use of Artificial Intelligence in Procurement

Use of Artificial Intelligence in Procurement

Possibilities of smart contracting
Andreas H. Glas, Kübra Ates, Michael Eßig
Procurement has the task to supply an organization with required but not self-produced goods. The goods vs. payment exchange with suppliers is laid down in contracts. “Electronic contracts" or “Smart Contracts” represent the logic digitally and thus enhance transparency. This can still evolve. In the future, improved algorithms and artificial intelligence will not only be able to administer contracts, but also to design them. This article presents the status quo of "Smart Contracting", places it in the "Legal Tech" topic and shows how artificial intelligence could be used in procurement.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 14-18
Robotic Process Automation (RPA) in Lieu of a New ERP System

Robotic Process Automation (RPA) in Lieu of a New ERP System

The reality behind the hype
Norbert Gronau ORCID Icon, Benedict Bender, Clementine Bertheau, Hannah Lauppe
Robotic Process Automation (RPA) stands for the software-supported operation of software solutions via their user interface. The primary goal that RPA seeks to achieve is the automated execution of routine tasks that previously required human intervention. However, the potential of RPA to improve processes in the long term is very limited. Automating processes and bridging front-end media disruptions leads to a variety of dependencies and conditions, which are summarized in this article. The path to a sustainable enterprise architecture (and the processes and systems comprised therein) requires open, adaptive systems with modern architecture that are characterized by a high degree of interoperability at various levels.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 120-125 | DOI 10.30844/I4SE.23.1.120
AI-Supported Optimization of Repetitive Processes

AI-Supported Optimization of Repetitive Processes

A coding technique for repetitive processes in evolutionary optimization
Christina Plump, Rolf Drechsler, Bernhard J. Berger
Optimisation is an essential task in many situations. The class of evolutionary algorithms is a population-based, heuristic technique for optimisation. They allow the optimisation of multi-modal problems even with distorted search spaces. They can propose several solutions instead of just one. An important aspect of evolutionary algorithms is encoding search space candidates. In the optimisation of processes, this is a non-trivial task. This article describes a successfully tested encoding.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 19-22
Planning Assistance in Production and Logistics

Planning Assistance in Production and Logistics

Supervised learning for predicting process steps in the planning of logistics processes
Marius Veigt, Lennart M. Steinbacher, Michael Freitag ORCID Icon
The competitive pressure in the contract logistics industry is intense. Logistics providers must respond to tenders quickly and with convincing concepts. This article presents initial approaches to how logistics process planning in tender management can be supported using supervised learning methods. Under the premise that similar processes from past projects can be transferred and adapted to a project to be planned, an AI-based assistance system suggests appropriate process steps and MTM (Methods-Time Measurement) codes during planning. This procedure can accelerate process planning and lead to an increased quality of logistics processes to be planned. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 9-13
My Colleague Is a Robot

My Colleague Is a Robot

Acceptance of collaborative robotics in warehouses
Frederic Jacob, Eric Grosse ORCID Icon, Stefan Morana, Cornelius J. König
Warehousing is a very labor- and cost-intensive task in many companies. Digitization and automation of manual warehouse processes can increase efficiency, reduce costs and relieve employees. Collaborative robots that share work tasks with employees are increasingly used in warehouses. However, the pure techno-centric use of such robots can negatively influence the acceptance of human-robot collaboration. Various influences such as fear of job loss, higher cognitive stress, expected extra effort, or concerns about injuries can hinder human-robot collaboration and negatively impact economic benefits. This paper presents possible barriers to the acceptance of collaborative robotics in warehouses and discusses recommended actions for human-centered, sustainable human-robot collaboration.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 23-26
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