Design

Digital Maintenance Logistics

Digital Maintenance Logistics

Survey to determine the status quo of German agricultural businesses
Iris Hausladen ORCID Icon, Andreas Matthes ORCID Icon, Philipp Sylla ORCID Icon
Nowadays, maintenance logistics is considered an integral part of sustainable maintenance management and is now conducted with IT support in many of the fields where it is applied. It can therefore be seen as one of many examples of digitalization in the working world. Both the selected maintenance strategy, the implementation of which is more or less linked to the use of intelligent technologies, and the current level of IT integration are emblematic of the degree of digitalization in this context. In the agricultural sector, the type of maintenance objects in question plays an important role in the use of digital technologies. This article is dedicated to investigating the status quo of digital maintenance logistics in German agricultural businesses at the interface of ICT, technology and business.
Industry 4.0 Science | Volume 40 | Edition 3 | Pages 47-53
Using Process Mining to Improve Logistics Performance in Production

Using Process Mining to Improve Logistics Performance in Production

An application from customized hydraulic component manufacturing
Christoph Koch, Sarveshwaran Murugan, Heiko Berchtold
Short delivery times are essential in competitive markets. In addition to product selection and quality requirements, customers are also demanding more and more from logistics. However, high product variance complicates the situation, as it involves complex material flows and therefore leads to long throughput times. However, a four-step process analysis and modeling can help to reduce throughput times and strengthen the competitiveness of companies from within.
Industry 4.0 Science | Volume 40 | Edition 3 | Pages 54-60
Shaping Digital Change in Companies

Shaping Digital Change in Companies

Using the living lab approach and the backcasting method to develop a vision
Annalena Präger, David Koch ORCID Icon, Julia Brandt, Sebastian Schmid
Alongside sustainability, sustainability management is also gaining in importance. At the same time, digitalization continues to advance, embedded in a complex interplay of economic, ecological and social challenges. A sustainability platform that not only records relevant company data, but also ensures the necessary security, can unleash synergies between transformative trends to foster sustainable and efficient corporate development.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 61-66
Transformation in the Automotive Industry

Transformation in the Automotive Industry

Overcoming employee-related challenges with effective leadership
Stefan Süß ORCID Icon, Ingo Klingenberg ORCID Icon, Maximilian Kellerer, Phillip Nguyen
Transformative forces present companies with enormous challenges. At the same time, new forms of collaboration and new roles and responsibilities are emerging. Due to the risks associated with change, many employees hold on to old habits and work processes, which can slow down positive developments. The challenge for managers is to recognize this resistance, prevent it and turn it into acceptance or even proactive support.
Industry 4.0 Science | Volume 40 | Edition 3 | Pages 21-26
GAIA-X Maturity Model 

GAIA-X Maturity Model 

Assessing the future viability of cross-company 
data exchange
Maximilian Weiden, Jokim Janßen
In order to cope with growing customer requirements and the associated increase in complexity, companies are opening up their value chains, reducing their vertical integration and increasingly entering into collaborations. Cross-company data exchange along the supply chain is thus becoming a key component for competitiveness and the realization of customer-specific solutions. For this reason, the European Union has launched the GAIA-X project, which aims to create the next generation of data infrastructure for Europe and its companies. The GAIA-X maturity model offers an approach for classifying companies into different development stages and provides concrete requirements for further development along a predefined development path towards becoming a fully-fledged participant in the federated GAIA-X data infrastructure.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 14-20
Motion-Mining Compared to Traditional Lean Tools

Motion-Mining Compared to Traditional Lean Tools

Sensor-supported analysis of manual processes in manufacturing and logistics
Hendrik Appelhans, Christopher Borgmann, Carsten Feldmann
Motion-Mining® is a technology that uses motion sensors and pattern recognition to enable automated process mapping and analysis of manual work. This article evaluates the advantages and limitations of its use in manufacturing and logistics processes. To this end, Motion-Mining® is compared with traditional lean management tools used to analyze manual activities. Experiences derived from four use cases provide decision support for selecting the appropriate method for a specific use case.
Industry 4.0 Science | Volume 40 | Edition 2 | Pages 24-31
Federated Service Engineering

Federated Service Engineering

A development methodology for the realization of mobility applications in the Gaia-X decentralized data ecosystem
Christoph Heinbach, Michael Pahl, Oliver Thomas
The decentralized data ecosystem Gaia-X, which is currently under development, supports the future viability of the digital data economy in Europe. But how can relevant use cases be realized in Gaia-X from a service-oriented perspective? To answer this question, this article presents a methodology that describes a structured and interdisciplinary approach to service development in the ongoing Gaia-X 4 ROMS consortium research project [1]. In this project, federated services are realized in five processing steps on the basis of use cases. IT experts, software developers and industry users can leverage the model to efficiently coordinate the joint realization of use cases with Gaia-X and the goal of sovereign data exchange.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 40-47
Spare Part Production of Vehicle Gearbox Bearings

Spare Part Production of Vehicle Gearbox Bearings

A method using additive manufacturing
Norbert Babel, Tobias Empl, Raimund Kreis ORCID Icon, Peter Roider
Spare parts for older products are often difficult to obtain or cannot be produced in an economically viable way using conventional manufacturing techniques. This article examines whether damping elements for gearbox bearings (in/for the automotive sector) can be manufactured from thermoplastic polyurethanes (TPU) with the same or compatible properties as the original part alternatively using additive manufacturing.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 16-22
Digital Platform Frameworks for Manufacturing Companies

Digital Platform Frameworks for Manufacturing Companies

A review
Marcel Rojahn ORCID Icon
In recent years, digital platforms have established themselves as a central concept in the IT field. Due to the wide variety of digital platforms available on the market, there is still a need for clear comparison with criteria to enable interested parties to select, change, operate and further develop these platforms. The following paper aims to contribute to the facilitation of this comparison by undertaking a systematic literature review of digital platform frameworks in the context of the Industrial Internet of Things (IIOT) for manufacturing companies and thus providing a basis for a number of potential ways to effectively compare current digital platforms and ecosystems.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 8-15 | DOI 10.30844/I4SE.24.2.8
Leveraging AI for Cost-Reduced Exhaust Gas Aftertreatment

Leveraging AI for Cost-Reduced Exhaust Gas Aftertreatment

Use of AI-based dosing systems to reduce nitrogen oxides in large diesel engines
Manuel Brehmer, Marc Schuler
The design of gear pumps causes gap flows, which counteract efforts to achieve exact dosing. However, due to the complex relationships between pressure, temperature, manufacturing tolerances and the material properties of the pumped medium, these gap flows cannot be reliably described in real time using physical equation systems. By using new algorithms and artificial neural networks, it was possible to solve this problem and replace a cost-intensive flow measurement method at the same time. This new approach has been tested on a pilot plant scale, and has already demonstrated that it can achieve the accuracy of a classic flow meter, while at the same time significantly decreasing the response time and increasing the application range of the dosing system.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 72-79
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