Design

Dimensions of Industrial Openness

Dimensions of Industrial Openness

Understanding Openness and Its Implications for Sustainable Transformation
Nils Weiher ORCID Icon, Theresa Riedelsheimer ORCID Icon, Kai Lindow ORCID Icon
The topic of Openness is of growing importance for industry, especially in Europe. However, the term Openness is used very differently. Openness includes several concepts, including Open Source Hardware, Open Source Software, Open Data, Open Standards, Open Innovation, Open Science and Open Education. The concepts address different dimensions of Openness, all based on some kind of participation and with the goal to create more transparency and accessibility. This article defines the concepts and provides a basic understanding of their importance for industry and for greater sustainability.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 6 | Pages 42-45 | DOI 10.30844/IM_23-6_42-45
Efficient Production Simulation

Efficient Production Simulation

A method for software-supported collaboration between production and simulation experts
Marec Kexel, Walter Wincheringer
Production simulations involve considerable effort, among other things, due to the knowledge transfer between the domain expert and the simulation specialist. For small and medium-sized companies, this often represents an economic hurdle in the use of simulation. In this article, a method for a software- supported cooperation between the production expert and the simulation specialist is presented, which leads to a considerable reduction in effort. This means that the advantages of simulation can be used economically even with low optimization potentials.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 6 | Pages 46-50 | DOI 10.30844/IM_23-6_46-50
Success Criteria for Innovations as a Management Concept in the Context of Industry 4.0: Theoretical Approaches and Their Implementation in Six Selected Companies

Success Criteria for Innovations as a Management Concept in the Context of Industry 4.0: Theoretical Approaches and Their Implementation in Six Selected Companies

Theoretische Ansätze und deren Umsetzung bei sechs ausgewählten Unternehmen
Boris Zimmermann, Lisa Gutermuth, Louis Spigarski, Noah Philipp Dörmer, Philipp Knauf
Auf Basis von 36 aktuellen Literaturquellen wurden zehn Erfolgskriterien für Innovationen ermittelt. Die am häufigsten genannten Erfolgsfaktoren sind dabei zum einen das Verständnis gelebter Innovation als fester Teil der Unternehmenskultur und deren feste Verankerung auf der strategischen, taktischen und operativen, sowie die gezielte Förderung von Kundenorientierung in allen Abteilungen. Mitarbeiter von sechs ausgewählten Unternehmen wurden in persönlichen Interviews befragt, inwieweit diese Kriterien erfüllt worden sind. Aus diesen Erkenntnissen werden Best-Practice-Ideen zur Entwicklung einer optimalen Innovationskultur im Unternehmen abgeleitet.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 6 | Pages 22-26 | DOI 10.30844/IM_23-6_22-26
Improving Individual Patient Care and Hand Orthosis

Improving Individual Patient Care and Hand Orthosis

Implementing modern production processes using CAE Methods
Raimund Kreis ORCID Icon, Norbert Babel, Helmut Ersch
Finger fractures are usually still casted with plaster bandages. However, to avoid acampsia of the finger joints, flexibility exercises are necessary. Further disadvantages of the rigid plaster bandages are insufficient breathability and water resistance, weightiness and the necessity to apply wet and pliable plaster bandages to the injured patient. This article describes how individually designed hand orthoses without these disadvantages are attainable. With scans, modern software like STL editors (STL: Standard Tessellation Language) or CAD systems (CAD: Computer Aided Design) and additive manufacturing, complex, light weight and breathable structures are possible. Contrary to the solely mechanical art of casting with plaster, the new approach requires expertise in data processing and additive manufacturing seldom found in medical facilities. But this opens opportunities for service providers.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 6 | Pages 37-41
The Compressed Enterprise-Control System Integration and the Era of Industry 4.0

The Compressed Enterprise-Control System Integration and the Era of Industry 4.0

How the digital control twin is changing operational applications and the integration of IT systems in a company
Wilmjakob Herlyn ORCID Icon
The Enterprise-Control System Integration of the operational applications is described in IEC-62264 and also referred to as the automation pyramid. This integration model is built on the MRP-II model developed in the 1980s. This model was groundbreaking for its time and still forms the basis of operational IT systems today. According to this concept, operational applications are run through hierarchically-sequentially (waterfall principle), which results in disadvantages such as: many interfaces, time delays, data loss, inconsistencies, etc. This sequential model neither meets the current requirements nor the informational and technical possibilities of Industry 4.0. It can be replaced by the concept of the digital control twin, which has corresponding effects on the automation pyramid.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 42-47
Automated Detection of Fragile Production Behavior

Automated Detection of Fragile Production Behavior

Simple early detection of deterministic-chaotic behavior in highly available production systems
Martin Manns ORCID Icon, Denny Höhnen
Routing flexibility enables a robust, resilient design of production. However, in highly available, decentralized controlled production systems with cyclic material flow, it can reduce efficiency due to undesired deterministic-chaotic behavior. An automated method for measuring such behavior is presented. It is tested with a double conveyor belt laboratory system. An embedded system simplifies data acquisition. Results indicate that the method is usable for manual and automatic production systems. It has the potential to recognize modeling deficiencies in Industry 4.0 control with IEC 61499. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 17-21
Modeling of Robust Processes

Modeling of Robust Processes

Requirements for process modeling
Annika Lange ORCID Icon, Thomas Knothe ORCID Icon
In order to withstand disruptions manufacturing companies need to improve their robustness. In the past only infrastructures and resources were considered in the context of robustness, neglecting the interconnectedness of processes. However, a consideration of processes in the context of robustness is highly relevant. Process modeling is used for the design and analysis of processes. This paper describes the requirements for modeling methodology and evaluates existing approaches. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 62-65
Modeling Influences on the Wire Arc Additive Manufacturing Process

Modeling Influences on the Wire Arc Additive Manufacturing Process

Tim Sebastian Fischer, Lennart Grüger ORCID Icon, Ralf Woll
Wire Arc Additive Manufacturing (WAAM) is an additive manufacturing process which produces metallic components on the basis of arc welding. ISO/ASTM 52900 describes additive manufacturing as a process that creates components layer by layer from 3D model data. The basic equipment required includes a welding device, introducing the energy necessary for melting the metal wire, and a guiding machine, which traces the specified geometry of the component. Applications for WAAM include rapid prototyping and tooling, direct manufacturing and additive repair. The greatest advantages the process offers are low-cost system technology and a high deposition rate. The disadvantages of the process are the lack of process stability and exact repeatability. This article is intended to provide a clear overview of the WAAM manufacturing process, and to address its complex interactions.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | | DOI 10.30844/I4SE.23.1.80
Optimization of Line Feeding Strategy for the Assembly Line

Optimization of Line Feeding Strategy for the Assembly Line

A holistic approach for improving the intralogistics in production industry
Christina Braun, Lea Isfort
The logistics industry offers numerous opportunities for data-driven solutions, such as improving the part feeding problem in assembly line industries. A data-based approach for will lead to an improvement of cost-effectiveness through optimized processes, resource utilization, and consistent supply to the assembly line. The generated approach is a mixed integer programming model which considers limited storage space, uses constraints, and various cost factors related to transport, replenishment, and picking.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 58-61
Potentials and Application of the Industrial Metaverse

Potentials and Application of the Industrial Metaverse

Convergence from simulation to reality
Oliver Petrovic, Yannick Dassen, Christian Brecher
This paper deals with the concept of the Industrial Metaverse and its potential impact on the manufacturing industry. First, the possibilities of the Industrial Metaverse are explained in general and then possible resulting functionalities for production technology along the life cycle are presented. For the two topics "Synthetic Data Generation" and "Virtual Qualification" the implications of the Industrial Metaverse are considered more concretely.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 27-32 | DOI 10.30844/IM_23-5_27-32
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