Design

Using Process Mining to Improve Logistics Performance in Production

Using Process Mining to Improve Logistics Performance in Production

An application from customized hydraulic component manufacturing
Christoph Koch, Sarveshwaran Murugan, Heiko Berchtold
Short delivery times are essential in competitive markets. In addition to product selection and quality requirements, customers are also demanding more and more from logistics. However, high product variance complicates the situation, as it involves complex material flows and therefore leads to long throughput times. However, a four-step process analysis and modeling can help to reduce throughput times and strengthen the competitiveness of companies from within.
Industry 4.0 Science | Volume 40 | Edition 3 | Pages 54-60
Shaping Digital Change in Companies

Shaping Digital Change in Companies

Using the living lab approach and the backcasting method to develop a vision
Annalena Präger, David Koch ORCID Icon, Julia Brandt, Sebastian Schmid
Alongside sustainability, sustainability management is also gaining in importance. At the same time, digitalization continues to advance, embedded in a complex interplay of economic, ecological and social challenges. A sustainability platform that not only records relevant company data, but also ensures the necessary security, can unleash synergies between transformative trends to foster sustainable and efficient corporate development.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 61-66
Transformation in the Automotive Industry

Transformation in the Automotive Industry

Overcoming employee-related challenges with effective leadership
Stefan Süß ORCID Icon, Ingo Klingenberg ORCID Icon, Maximilian Kellerer, Phillip Nguyen
Transformative forces present companies with enormous challenges. At the same time, new forms of collaboration and new roles and responsibilities are emerging. Due to the risks associated with change, many employees hold on to old habits and work processes, which can slow down positive developments. The challenge for managers is to recognize this resistance, prevent it and turn it into acceptance or even proactive support.
Industry 4.0 Science | Volume 40 | Edition 3 | Pages 21-26
GAIA-X Maturity Model 

GAIA-X Maturity Model 

Assessing the future viability of cross-company 
data exchange
Maximilian Weiden, Jokim Janßen
In order to cope with growing customer requirements and the associated increase in complexity, companies are opening up their value chains, reducing their vertical integration and increasingly entering into collaborations. Cross-company data exchange along the supply chain is thus becoming a key component for competitiveness and the realization of customer-specific solutions. For this reason, the European Union has launched the GAIA-X project, which aims to create the next generation of data infrastructure for Europe and its companies. The GAIA-X maturity model offers an approach for classifying companies into different development stages and provides concrete requirements for further development along a predefined development path towards becoming a fully-fledged participant in the federated GAIA-X data infrastructure.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 14-20
Digital Transformation Coaching

Digital Transformation Coaching

Employee development as a supplement to change management in transformation processes
Michael Bauer, Eric Grosse ORCID Icon
Digital transformation processes have a high tendency for delay, exceeding costs, and failure. This poses a significant risk in competitive global markets and shifting business models of entire industries. Successful companies have a different approach to new technologies than more traditional incumbents. Including the workforce in the transformation via change leadership in a digital transformation coaching process can reduce fear and resistance and can lead to a paradigm shift of approaching the digital transformation itself: as an agility driven, infinite game with high potential gain.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 33-40
Digital Twin and Vertical Integration

Digital Twin and Vertical Integration

Support for sustainability concepts in production processes
Ute Dietrich
Establishing “smart” production processes that are focused on sustainability and based on aggregated data requires a great deal of exchange at various levels. The vertical integration of different production components provides companies with an important basis for achieving their sustainability goals. Digital twins can play a decisive role in driving this process forward.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 67-72
Generative Artificial Intelligence – New Horizons for Technology Management?

Generative Artificial Intelligence – New Horizons for Technology Management?

A case study from the manufacturing industry
Günther Schuh ORCID Icon, Leonard Cassel, Bastian Thanhäuser, Thomas Scheuer
While generative artificial intelligence has gained more visibility and achieved initial successes, it is largely unused in the industry context. In contrast, its development and versatility point to a promising application for industrial manufacturing – especially in cases where complex challenges such as decisionmaking or process optimization are present. Showcasing the various development horizons and several example case studies provides a particularly illuminating illustration of its potential for the field of technology management.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 6-13
Risk Management in Automated Warehouse Planning

Risk Management in Automated Warehouse Planning

Development and use of a knowledge-based, generic Warehouse FMEA
Harald Augustin ORCID Icon, Gabriel Mičić ORCID Icon
The planning and implementation of automated warehouses is characterized by high investments and risks. The FMEA (Failure Mode and Effects Analysis) currently used to reduce risks requires a great deal of effort to conduct, as it has deficits in terms of design and implementation support. These deficits include a predominant focus on the process view without linking this to the design FMEA for automation objects, an insufficient structure for the use of similar repetitive processes and technologies, a lack of automated, parameterized generation of activities, failures and causes, and a lack of integrated test scenario derivation. These deficits lead to unrecognized failures and increase the effort required to carry out the FMEA and develop test scenarios. In this article, we present a generic FMEA model which, among other things, is able to access extensive practical data in the form of knowledge bases and thus resolve the aforementioned deficits.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 41-46
Digital Product Passports

Digital Product Passports

Enabler of the circular economy
Moritz Hörger, Yannik Hermann, Magnus Kandler, Kevin Gleich ORCID Icon, Gisela Lanza ORCID Icon
Digital product passports are becoming increasingly mandatory for monitoring saving targets within the framework of EU-wide emission reductions. DPPs can enable a standardized exchange of emissions data along the entire product life cycle. A framework for systematic introduction and targeted use can simplify their often difficult practical integration, especially for small and medium-sized companies.
Industry 4.0 Science | Volume 40 | 2024 | Edition 3 | Pages 73-77
Digital Platform Frameworks for Manufacturing Companies

Digital Platform Frameworks for Manufacturing Companies

A review
Marcel Rojahn ORCID Icon
In recent years, digital platforms have established themselves as a central concept in the IT field. Due to the wide variety of digital platforms available on the market, there is still a need for clear comparison with criteria to enable interested parties to select, change, operate and further develop these platforms. The following paper aims to contribute to the facilitation of this comparison by undertaking a systematic literature review of digital platform frameworks in the context of the Industrial Internet of Things (IIOT) for manufacturing companies and thus providing a basis for a number of potential ways to effectively compare current digital platforms and ecosystems.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 8-15 | DOI 10.30844/I4SE.24.2.8
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