Autor: Norbert Gronau

The rapid development of artificial intelligence (AI) is constantly opening new opportunities, particularly in training for the factory of the future. For employees, this not only means a significant advantage in the actual manufacturing process, but also in the field of continuing education. This paper provides an overview of AI tutoring systems continuing education in the context of Industry 4.0 by presenting a categorization that discusses different approaches of AI tutoring systems by learning methods, application areas and their respective technologies. In addition, an outlook on the disruptive effect of generative AI on AI tutoring systems in Industry 4.0 is given.

Disruptions in in-plant production systems, such as variant-rich series production, can lead to serious production downtimes. The longer the production stoppage lasts, the greater the damage to companies and supply chains. The capabilities to ensure emergency operation until full performance is restored after disruptions as well as the fast restart of production systems represent a crucial competitive factor for companies and also increase production agility. Therefore, it is of central importance to reduce the time between the occurrence of a disruption and the return to the initial level in order to minimize downtime costs. In the context of this paper the state of research on disturbance management and assistance systems for disturbance management ist stated and a research approach for investigating the potentials of assistance systems will be presented.

In recent years, numerous maturity models have been developed with the aim of providing a clear indication of the progress each company has made in terms of Industry 4.0 development. However, not all models include all aspects of Industry 4.0. The models are also not equally practical. This article offers an in-depth comparison and assessment of the comprehensiveness of the ten most important Industry 4.0 maturity models.

The need to sometimes respond very quickly to changes requires companies to have a high degree of flexibility and speed of reaction. Application system architectures, which usually consist of old and self-developed systems, often do not allow companies to meet these requirements. However, investment funds for new software are limited, so priorities must be set when it comes to replacing legacy systems. An adaptability analysis is an efficient analysis method for planning the renewal of the application system landscape. This article describes the procedure and results of an adaptability analysis, using the example of an internationally active automotive supplier.

Emergency organizations such as fire departments or technical relief organizations are expected to react very quickly – sometimes to unknown situations – and provide the appropriate assistance. Can principles used in these organizations be transferred to IT support, e.g. for ERP systems? An experiment in an IT service unit investigates this question – with surprising results.

With the increasing availability of IoT devices and significantly greater incorporation of Internet-enabled technologies into manufacturing processes, the idea of improving factory control through the use of artificial intelligence (AI) is also coming to the fore. Using the example of high-variation series manufacturing, this article describes which steps need to be taken to improve factory control with AI.

Any networked information system that is used in the context of manufacturing and logistics in a factory can be referred to as factory software. This article describes six trends that will significantly influence the way software is used in factories in the near future. The trends are described in ascending order in terms of significance of impact.