Künstliche Intelligenz

Human-Centered AI-Paired Work Systems

Human-Centered AI-Paired Work Systems

Integrating GenAI and the human factor in work system theory
Katharina Hölzle ORCID Icon, Udo-Ernst Haner
The work system is the key unit of analysis within the discipline of human factors/ergonomics (HFE); it is also considered a fundamental element for value creation within other domains. Its concept is based on sociotechnical systems theory and, within HFE, it conveys a distinctly human-centered perspective. So far, work system models have focused on one or several people working within a defined setting as the only (intelligent) actors within the system. The introduction of generative artificial intelligence (genAI) into work systems, particularly as an intelligent and autonomous actor (agent) with potentially specific social abilities and personality traits, calls for reconceptualization. This article elaborates on the new requirements related to the introduction of genAI and develops a human-centered AI-paired work system model that recognizes the significantly expanded capabilities of AI-enabled collaborative social robots.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 38-48 | DOI 10.30844/I4SE.25.5.38
Data-Driven Assistance Systems in the Working Environment

Data-Driven Assistance Systems in the Working Environment

Efficient development of target group-specific BI dashboards in companies
Martin Schmauder ORCID Icon, Gritt Ott ORCID Icon, Martin Hahmann
Dashboards play a key role in informed business decisions. Based on findings from an action research process, this article shows how company-specific solutions can be systematically developed and bad investments avoided. The provision of IT capacities, securing data access, formulating requirements, and developing the data model prove to be particularly critical.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 136-143 | DOI 10.30844/I4SE.25.5.130
AI-Supported Personnel Planning in Industrial Maintenance

AI-Supported Personnel Planning in Industrial Maintenance

User-centered development and implementation in a pilot project
Philipp Hein ORCID Icon, Katharina Simon ORCID Icon, Alexander Kögel, Angelika C. Bullinger-Hoffmann, Thomas Löffler
Personnel deployment planning in industrial maintenance is a complex challenge, as dispatchers often have to match incomplete customer requests with the appropriate employee skills. An AI-based assistance system can help by automatically analyzing relevant data and providing well-founded suggestions for employee selection. This article describes the user-centered development and introduction of such a system as part of a pilot project at a medium-sized service provider. The user-centered design ensures that dispatchers retain their autonomy. Involving employees from the outset creates acceptance and promotes a deeper understanding of the system’s advantages.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 14-20 | DOI 10.30844/I4SE.25.5.14
Automation of Production Planning and Control

Automation of Production Planning and Control

A deep dive into production control with intelligent agents
Jonas Schneider, Peter Nyhuis ORCID Icon, Matthias Schmidt
How can artificial intelligence (AI) automate production planning and control? This study examines its potential to enhance efficiency in modern production environments. The focus is on establishing a robust data infrastructure that integrates real-time, historical, and contextual data to create a solid basis for AI models. Reinforcement learning (RL) is applied to aid automation. A roadmap for implementation, focusing on practical application, is presented. This roadmap incorporates simulation-based training methods and outlines strategies for continuous improvement and adaptation of production processes.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 86-93 | DOI 10.30844/I4SE.25.5.84
Field Meets Code

Field Meets Code

Artificial intelligence for better collaboration in software development
Andreas Groche, Dominik Augenstein
Software development is fundamental to digital transformation. A good foundation of data is required for developers to tailor software to the needs of the commissioning department. Unfortunately, the data models required for this are incomplete, often created unilaterally by the development department and not embedded in the business context. This makes it difficult for both developers and AI to find the right algorithms. The present approach increases understanding and exchange between the specialist and development departments and offers digital assistance with data modeling as a basis for software development. Furthermore, AI approaches can help to increase the quality and completeness of the data.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 104-110
Open-Source and Cost-Effective Digital Twin

Open-Source and Cost-Effective Digital Twin

A case study with two weeks to succeed
Shantall Cisneros Saldana ORCID Icon, Sonali Pratap, Parth Punekar, Sampat Acharya, Heike Markus ORCID Icon
Digital Twin (DT) adoption remains a challenge due to high costs, complexity and lack of skills. This study proposes a cost-effective, TRL 5-validated DT model that can be built using open-source and office suite tools within just two weeks. Integrating real-time sensor data, predictive analytics, anomaly detection and notification, the model improves efficiency and sustainability in agriculture. Even with cloud service constraints, the system delivers a 7.76% average relative error and rapid, automated notifications. The findings show how open-source in combination with common commercial tools technologies can make advanced digital tools accessible to all, creating scalable, human-centered, and affordable solutions in line with Industry 5.0 principles.
Industry 4.0 Science | Volume 41 | Edition 3 | Pages 62-68 | DOI 10.30844/I4SE.25.3.62
Collaborative Drone Inspection

Collaborative Drone Inspection

A new approach to inspection work with AI support
Till Becker, Agron Neziraj
Drone technology and the use of artificial intelligence (AI) offer promising advantages in various sectors, including in inspection. The use of innovative inspection technologies can make inspections more efficient overall. This research project examines various legal and economic aspects of AI-based autonomous drone inspections. It also develops a target process that represents the use of an AI-based drone inspection and controls the use of such inspection technology. In particular, this article focuses on a collaborative approach to this new inspection methodology.
Industry 4.0 Science | Volume 41 | Edition 2 | Pages 94-100
I4S 2/2025: The Future of Production with AI, Cobots and Virtual Worlds

I4S 2/2025: The Future of Production with AI, Cobots and Virtual Worlds

Technology needs innovative, value-adding business models
Artificial intelligence, collaborative robotics, and virtual worlds, such as the metaverse, are fueling visions for new forms of industrial value creation. However, innovation alone is not enough—given that these technologies only develop their full potential through intelligent business models. How can companies efficiently integrate AI-supported automation, cobots and digital twins into their processes?
Digital Twins Using Semantic Modeling and AI

Digital Twins Using Semantic Modeling and AI

Self-learning development and simulation of industrial production facilities
Wolfram Höpken ORCID Icon, Ralf Stetter ORCID Icon, Markus Pfeil ORCID Icon, Thomas Bayer ORCID Icon, Bernd Michelberger, Markus Till, Timo Schuchter, Alexander Lohr
The AI-driven, self-learning digital twin continuously adapts to real system behavior, ensuring an optimal representation of the production process. A comprehensive semantic model serves as the foundation for advanced artificial intelligence (AI) approaches. Insights derived from AI methods are integrated into this model, enhancing the interpretability and explainability of AI systems. Techniques from the field of eXplainable AI (XAI) facilitate the automated description of AI models and their findings, as well as the development of self-explanatory models.
Industry 4.0 Science | Volume 41 | Edition 2 | Pages 30-36
I4S 1/2025: 40 Years of Digital Transformation in Manufacturing

I4S 1/2025: 40 Years of Digital Transformation in Manufacturing

Key research questions for tomorrow's production and logistics
Digital transformation has been a central focus of scientific discussions for years. Questions relating to data-driven decisions, artificial intelligence and resilient supply chains are at the heart of current research. The articles in this issue explain key trends and present scientific findings and practical solutions - from automation and the circular economy to cloud computing.
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