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Quiz: Manufacturing in Space

Quiz: Manufacturing in Space

Test your knowledge!
Weightless production—just science fiction or already reality? Thanks to new space technologies, the first production processes are now emerging in space that enable materials and structures to be created that are virtually impossible to manufacture on Earth. From ultra-pure fibers to 3D printing of organs, weightlessness is opening up completely new perspectives for industries—and bringing space manufacturing closer to the present than many people think.
“Entrepreneurial courage is the key ingredient”

“Entrepreneurial courage is the key ingredient”

Interview with Prof. Jan Wörner, Director of the Frankfurt Institute for Advanced Studies (FIAS)
Production is leaving Earth. As access to space becomes increasingly affordable and reliable, the idea of manufacturing in space is evolving from science fiction to a real industrial strategy. In this interview, Jan Wörner, who has headed not only the German Aerospace Center (DLR) but also the European Space Agency (ESA) for many years, talks about strategic opportunities and regulatory challenges.
Potentials, Premises, Perspectives

Potentials, Premises, Perspectives

Using LLMs to reinterpret corporate knowledge management
Vanessa Kuks ORCID Icon, Pius Finkel ORCID Icon, Peter Wurster ORCID Icon
Demographic change is exacerbating the shortage of labor and skilled workers in the manufacturing industry, making knowledge management an increasingly important issue in many companies. Collecting and preserving tacit knowledge poses a particular challenge. This study examines the extent to which large language models (LLMs) can provide meaningful support in knowledge gathering through expert interviews. Three experts test and evaluate a personalized chatbot that has been developed using ChatGPT-5. The results of the interview are promising, but the summary shows room for improvement.
Industry 4.0 Science | Volume 41 | Edition 6 | Pages 48-56 | DOI 10.30844/I4SE.25.6.48
Explainable AI – XAI

Explainable AI – XAI

Making AI work in business and not just clever sounding
sponsored
European companies are investing heavily in AI. But many AI projects remain stuck in the pilot phase. The fault does not lie with the systems, but no one can explain their results. “The algorithm said so” is not a basis for costly decisions. Backwell Tech’s AI is both smart and transparent. This is how AI can give you a competitive advantage.
Electric Trucks in Intermodal Terminal Pre- and Post-Carriage

Electric Trucks in Intermodal Terminal Pre- and Post-Carriage

Impact on terminal processes in combined road-rail freight transport
Ralf Elbert, Samira Ghaneian Sebdani ORCID Icon
Electric trucks (e-trucks) play an important role in reducing CO₂ emissions especially on short distances in pre and post-carriage in combined road-rail freight transport (CT). Using the example of a CT terminal, this article highlights the logistical and energy challenges involved in using e-trucks to establish suitable charging infrastructures and ensuring a reliable power supply.
Industry 4.0 Science | Volume 41 | Edition 6 | Pages 70-77
Customized Organs from Space

Customized Organs from Space

How weightlessness could change human lives
Due to its weightlessness, space offers enormous opportunities for production. The unique conditions of microgravity, for example, can simplify the development of organs and tissues from the body's own stem cells, allowing therapies to be developed in a more targeted manner. Even though many independent initiatives are currently emerging to explore this and other potential applications, their success is not a foregone conclusion.
I4S 5/2025: Artificial Intelligence and Digital Assistance

I4S 5/2025: Artificial Intelligence and Digital Assistance

How we can better support work
Demographic change, skills shortages, and stagnating productivity are threatening the competitiveness of German industry. At the same time, AI and digital assistance systems are opening up new opportunities: they make work more efficient and support skilled workers. But while they have long been part of everyday life, their potential in industry remains largely untapped—this is where this issue comes in with innovative concepts.
Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Specific needs and contextualized solutions
Uta Wilkens ORCID Icon, Julian Polte ORCID Icon, Philipp Lelidis, Eckart Uhlmann ORCID Icon
The paper specifies the genAI support needs for industrial maintenance against the background of a sociotechnical systems perspective. Emphasizing two needs, accessing implicit operator knowledge and prioritizing complex regulatory knowledge, a multi-layer architecture is outlined for an AI-based context-sensitive maintenance assistance system (MAS). The main purpose is to bridge knowledge gaps with genAI if human expertise and human implicit knowledge are not available and to cope with sub-process-specific challenges of multiple regulations. The MAS facilitates access to technical knowledge, distributes expertise, and shares implicit knowledge of experienced operators across different layers of information processing. The approach goes beyond standardization and has a high potential to enhance organizational as well as individual resilience.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 50-57 | DOI 10.30844/I4SE.25.5.50
The Bias of “Instructional Systems for the Disabled”

The Bias of “Instructional Systems for the Disabled”

Ethnographic insights from deploying augmented reality in a sheltered workshop
David Kostolani ORCID Icon, Annemarie Ploss, Sebastian Schlund ORCID Icon
The rehumanization of industrial work has emerged as a key focus in Industry 4.0 research, emphasizing the empowerment of human workers amidst advancing automation. Within this re-search, supporting workers with disabilities through digital assistance technologies serves as a prime example of a human-centric approach to industrial engineering. These technologies often claim to enhance productivity, which aims to promote the integration of workers with disabili-ties in industrial roles. But can they genuinely improve their work experience? This ethnograph-ic study presents insights from two years of developing and deploying augmented reality in a sheltered woodworking workshop. Over this period, we engaged in conversations and facilitat-ed over 30 technology sessions with workers with diverse disabilities. Our experiences chal-lenge the narrative of industrial research, in particular with digital instructional systems serving as “enabler technology” to help them work “better.” ...
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 102-110 | DOI 10.30844/I4SE.25.5.102
Applied Knowledge and Augmented Reality

Applied Knowledge and Augmented Reality

Bridging the gap between learning and application
Jana Gonnermann-Müller ORCID Icon, Philip Wotschack, Martin Krzywdzinski ORCID Icon, Norbert Gronau ORCID Icon
The increasing complexity of industrial environments demands new competencies from workers, particularly the ability to interact with advanced digital systems. Traditional training methods often fall short in supporting the effective transfer of applied knowledge to such contexts, and the effectiveness of this transfer, as measured by performance-based outcomes, remains to be investigated. To address this gap, the present study employed a between-subjects experimental design comparing augmented reality- and paper-based instructions within a realistic production training scenario. The results show that participants who learned with augmented reality completed the production process significantly faster and with fewer errors than those using paper instructions. In addition, learners using augmented reality reported higher usability and experienced lower cognitive load during training. These findings suggest that augmented reality can enhance the transfer of practical skills in industrial ...
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 22-29 | DOI 10.30844/I4SE.25.5.22
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