machine learning

AI-Assisted Work Planning

AI-Assisted Work Planning

Extracting expert knowledge from historical data for streamlined efficiency and error mitigation
Jochen Deuse ORCID Icon, Mathias Keil, Nils Killich, Ralph Hensel-Unger
Global competitive pressure is forcing companies to use resources efficiently, especially in high-wage countries. This is further intensified by market and legislative pressure for sustainable products and processes. In the face of digital and ecological change, holistic approaches to optimizing manual work processes are essential. An AI-supported assistance system for work plan creation is intended to remedy this and thus enable more efficient process design.
Industry 4.0 Science | Volume 40 | 2024 | Edition 5 | Pages 74-80 | DOI 10.30844/I4SE.24.5.74
Optimization of Line Feeding Strategy for the Assembly Line

Optimization of Line Feeding Strategy for the Assembly Line

A holistic approach for improving the intralogistics in production industry
Christina Braun, Lea Isfort
The logistics industry offers numerous opportunities for data-driven solutions, such as improving the part feeding problem in assembly line industries. A data-based approach for will lead to an improvement of cost-effectiveness through optimized processes, resource utilization, and consistent supply to the assembly line. The generated approach is a mixed integer programming model which considers limited storage space, uses constraints, and various cost factors related to transport, replenishment, and picking.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | Pages 58-61
Leveraging Data Treasures, Protecting Data Privacy

Leveraging Data Treasures, Protecting Data Privacy

Adding value with secure AI solutions
Detlef Houdeau
Artificial Intelligence (AI) can make a major contribution to the future viability of our economy and society—whether by improving existing processes or new products and services that promise greater efficiency, more robust structures and more climate protection. At present, however, SMEs in particular are still reluctant to use AI systems. The frequently cited reason is that data protection hurdles appear to be too high. This article discusses the opportunities of data-based value creation. The central question is how AI applications in industry can generate economic added value from data while maintaining data protection and security.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 3 | Pages 24-27
Regulatory Framework for Artificial Intelligence Applications in the Industry 4.0 Context

Regulatory Framework for Artificial Intelligence Applications in the Industry 4.0 Context

Dirk Schmalzried, Marco Hurst, Jonas Zander, Marcel Wentzien
Artificial Intelligence methods can be structured according to different aspects. Applications within Industrie 4.0 can also be classified into levels and process groups using the RAMI framework or the ISA95 standard. However, a taxonomy is lacking that relates the classification of the application areas to the processes improved by machine learning methods while at the same time locating and evaluating them. Such a framework helps to classify new processes and solutions and supports finding suitable machine learning methods for concrete problems in the Industry 4.0 context.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 3 | Pages 28-33 | DOI 10.30844/IM_23-3_28-33
The Role of Product Quality in Energy-Efficient Production Processes

The Role of Product Quality in Energy-Efficient Production Processes

An approach to increase energy efficiency using machine learning methods based on the example of the process industry
Maria Teresa Alvela Nieto, Hoang Viet Hai Luong, Hannes Gelbhardt, Klaus-Dieter Thoben ORCID Icon
Energy efficiency is becoming increasingly important in all sectors of the manufacturing industry. Companies are currently feeling the pressure of exorbitant energy prices very clearly, as well as the additional challenge of becoming CO2-neutral by 2045. With technologies from the field of machine learning (ML), innovative solutions can be developed that enable energy-efficient product manufacturing. In this way, ML-supported process control can make a decisive contribution to increasing the sustainability and competitiveness of a company. Decisive for ML-supported process control are the process- and raw material- dependent parameters, which are significantly responsible for the quality of the final product. The subject of this paper is a procedure for analyzing the complex relationships between the relevant influencing parameters for increasing energy efficiency in the manufacturing industry. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 20-24
AI-Supported Optimization of Repetitive Processes

AI-Supported Optimization of Repetitive Processes

A coding technique for repetitive processes in evolutionary optimization
Christina Plump, Rolf Drechsler, Bernhard J. Berger
Optimisation is an essential task in many situations. The class of evolutionary algorithms is a population-based, heuristic technique for optimisation. They allow the optimisation of multi-modal problems even with distorted search spaces. They can propose several solutions instead of just one. An important aspect of evolutionary algorithms is encoding search space candidates. In the optimisation of processes, this is a non-trivial task. This article describes a successfully tested encoding.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 19-22
Optical Detection of Measured Values

Optical Detection of Measured Values

Machine Learning Methods for Digitalizing Manual Reading and Measuring Processes
Matthias Mühlbauer, Hubert Würschinger, Nico Hanenkamp, Svyatoslav Funtikov
In factory operations, measuring equipment is often used without automatic storage or further processing possibilities of the measured value. In this case, employees must capture and process the measured values manually. In this article, an approach for the optical detection and digitization of measured values with the help of machine learning methods is presented. This aims to reduce the workload of the employees, avoid reading errors and enable automated documentation.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 43-47
Predictive Manufacturing

Predictive Manufacturing

An intelligent monitoring system to detect anomalies in 3D printing
Benjamin Uhrich, Martin Schäfer, Miriam Louise Carnot, Shirin Lange
In selective laser melting, metal powder is melted layer by layer and fused with the already manufactured part. Within this process, defective layers are created, which can be avoided. Such defects can only be detected by various compression and tensile strength experiments after printing is complete. This procedure is costly and inefficient. Therefore, the authors would like to present a demonstrator which, with the help of machine learning methods which draw from sensor-based data acquisition, is able to detect faulty layers during the manufacturing process itself and to support the machine supervisor with decision recommendations.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 27-31 | DOI 10.30844/I4SE.23.1.88
Integration of Artificial Intelligence into Factory Control

Integration of Artificial Intelligence into Factory Control

Norbert Gronau ORCID Icon
With the increasing availability of IoT devices and significantly greater incorporation of Internet-enabled technologies into manufacturing processes, the idea of improving factory control through the use of artificial intelligence (AI) is also coming to the fore. Using the example of high-variation series manufacturing, this article describes which steps need to be taken to improve factory control with AI.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 95-99 | DOI 10.30844/I4SE.23.1.95
Intelligent Assistance System for Energy-Efficient Pump and Lock Control

Intelligent Assistance System for Energy-Efficient Pump and Lock Control

Innovative software systems for sustainable energy efficiency improvement in complex port facilities
Thimo Schindler, Arne Schuldt
Supported by an intelligent assistance system, the sustainability and digitalisation of the tideindependent Industriehafen Bremen can be increased. To guarantee port security, a constant level of the isolated harbour is essential. There is great potential for increasing energy efficiency if the lock naturally waters the harbour basin at times of high tide instead of employing a pump station. This contribution shows how artificial intelligence and innovative software systems were used to develop an assistance system to improve existing procedures without making extensive changes to the existing port infrastructure. (Only in German)
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 57-61
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