Manufacturing Systems

Autonomous Systems in Production

Autonomous Systems in Production

Toward a planning and development methodology
Roman Dumitrescu ORCID Icon, Thorsten Westermann, Tommy Falkowski
The performance of assistance systems, especially in the automotive sector, has become an unique selling point. The trend toward Autonomous driving represents the expected impact of innovation resulting from the exploitation of the latest technologies. Besides autonomous driving, other areas of application for autonomous systems could trigger social change - the prime example being industrial production. The following article presents a planning approach tailored to the complex engineering task of planning and designing autonomous systems for industrial applications.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 6 | Pages 17-20 | DOI 10.30844/I40M_18-6_17-20
The Appropriate Degree of Autonomy in Cyber-Physical Production Systems

The Appropriate Degree of Autonomy in Cyber-Physical Production Systems

Norbert Gronau ORCID Icon
Existing factories face multiple problems due to their hierarchical structure of decision making and control. Cyber-physical systems principally allow to increase the degree of autonomy to new heights. But which degree of autonomy is really useful and beneficiary? This paper differentiates diverse definitions of autonomy and approaches to determine them. Some experimental findings in a lab environment help to answer the question raised in this paper.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 6 | Pages 7-12 | DOI 10.30844/I40M_18-6_7-12
Social Networks in Logistics and Industry 4.0

Social Networks in Logistics and Industry 4.0

The Usage of Social Networks for Communication Enhances Production and Logistics
Anuschka Huber, Helen Mödinger, Dieter Uckelmann ORCID Icon
Fast-pacing technologies force companies to improve their flexibility. Fluctuating demand and volatile markets require high reactivity. Due to Industry 4.0 and globalization, communication in companies is becoming increasingly important. Social networks can be used to improve the efficiency of in-house communication and create a connection to partners and customers. This paper discusses how social networks can support corporate communication internally as well as externally, with a focus on logistics and production. In this context, practical examples are shown and a self-developed model is presented.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 5 | Pages 51-54 | DOI 10.30844/I40M18-5_51-54
Special Software Systems for Detailed Production Planning MES or APS Systems

Special Software Systems for Detailed Production Planning MES or APS Systems

Support the Operational Production Planning and Control in Industrial Companies
Ronny-Alexander Koch, Thomas Rücker, Herfried M. Schneider, Sören Stodt
The large number of systems offered on the market makes a well-founded selection process necessary from the requirement survey to the final system selection. A comprehensive model that systematically supports and simplifies this process is the subject of this two-part article. The methodology goes beyond a questionnaire-based query and verifies system capabilities using structured case studies. The first part of the article [1] describes the process steps from the survey and collection of requirements of the customer to the system to their structuring in customer specifications. The present second part outlines the process steps of the system rough selection up to its fine selection. The individual selection steps are methodically supported by practical references as well as by the use of concrete tools. Using the described methodology selected systems can be objectively compared - a prerequisite for effective and efficient system selection for industrial companies.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 57-61 | DOI 10.30844/I40M_18-4_57-61
Digital assistance systems: Design requirements, classification and applications

Digital assistance systems: Design requirements, classification and applications

Gestaltungsanforderungen, Klassifikation und Anwendungen
Martin Braun
The application of digital work assistance systems is gaining practical relevance on the shopfloor. Experience shows that the use of a work assistance system orients itself on the individual capabilities of its user and the specific work requirements. This excludes standard solutions. To order the variety of assistive functions in an application context, the assistance systems are classified in the present article. It also discusses the design requirements and applications use from an ergonomic perspective, which places the working man and his individual capabilities, which vary during working life, at the center of consideration. The reader can better assess the potential benefits and application limits of digital work assistance systems in an operational context.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 11-14
Digitization of Manual Manufacturing Processes

Digitization of Manual Manufacturing Processes

Flexibility and Quality Assurance through Smart Sensors and Smart Objects in Production
Jochen Seitz, André Hanak, Steffen Meyer
Requirements for efficiency in manufacturing processes are steadily increasing in global competition. Through digitization and data analytics, not only efficiency but also flexibility and quality are to be increased. Cyber-physical systems, which use smart sensors and communication with manufacturing systems to independently identify, document and control process steps, can help solve this problem. These can be attached to many types of tools and thus also capture manual work processes. This article shows how a smart object with communication and positioning functionality accompanies a product to be manufactured through the manufacturing process and how e.g. manual screwing processes are recorded and analyzed by smart sensors.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 19-22
Bionic Inspired Structures Based on Smart Materials

Bionic Inspired Structures Based on Smart Materials

Creating systems with low complexity but high functionality
Welf-Guntram Drossel, Holger Kunze, Martin Ettrichrätz
Functional materials, so called smart materials, have the ability to adapt to external environmental conditions i.e. they are able to change their properties through external physical stimuli so that, they are optimally adapted to their surroundings. These processes are accompanied by energy conversion processes. These properties predestine smart materials to act as sensors and actuators. They enable high functionality in simplified structures, already on the material level. Therewith, a new and better quality can be achieved in product design.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 15-18 | DOI 10.30844/I40M_18-4_15-18
Discrete-Event Simulation in Industry 4.0

Discrete-Event Simulation in Industry 4.0

Fields of Action for the Industrial Digital Transformation
Sigrid Wenzel ORCID Icon, Jana Stolipin, Ulrich Jessen
Discrete-event simulation of logistics and production systems plays an important role in the context of digital transformation. Its integration into modern planning and control processes is urgently required in order to realize Industry 4.0 concepts. In addition, simulation models will be an important part of the so-called digital twin in the planning and operation. However, the requirements for simulation models and tools are not yet comprehensively defined, and technical solutions have not been adequately implemented. This article presents the fields of action for the implementation.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 3 | Pages 29-32
Ready for Industry 4.0?

Ready for Industry 4.0?

Standortbestimmung mit dem Maturity Index
Bertolt Gärtner
Many companies struggle to determine their own status and strategy when it comes to digitalization and self-organizing production. The Industry 4.0 Maturity Index offers a guideline in this process and helps to ensure future competitiveness. Using the multidimensional maturity model, companies can evaluate their status-quo and develop a roadmap to accelerate their digital development. The case study of a manufacturer of electrical connectivity solutions demonstrates how to reduce costs and increase productivity with the help of the Industry 4.0 Maturity Index.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 1 | Pages 59-62
Preventive Work Design in Digitized Industrial Systems

Preventive Work Design in Digitized Industrial Systems

A Cybernetic Design Approach using the Example of Intralogistics
Martin Braun, Dirk Marrenbach ORCID Icon
In the course of digitization, the complexity and instability of business networks are considerably increasing. This has also serious effects on intralogistics. Under VUCA conditions, intralogistic systems develop into open, decentralized and self-organization networks of information-processing units. They adapt to the dynamic changes of their environment, by increasing their inner and outer varieties in a preventive manner. Digital technologies are not in a position to adequately control non-deterministic logistic systems; this task is essentially left to the working man. In order to overcome the challenges, appropriate models and methods of preventive work design are developed in the PREVILOG project. The paper presents cybernetic basics and preventive work design principles.
Industrie 4.0 Management | Volume 33 | 2017 | Edition 6 | Pages 38-42
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