Design

Proactive Skill Development in Logistics Management

Proactive Skill Development in Logistics Management

The future of dynamic work contexts
Michael Heins
Smooth logistics management is fundamental for companies to function effectively. This is challenged by actor- and organization-related barriers in production planning and management. The Berufliche Hochschule Hamburg fosters the skills that individuals need to overcome obstacles in digitalized working environments. This concept is presented in the following article.
Industry 4.0 Science | Volume 41 | 2025 | Edition 4 | Pages 22-28
I4S 4/2025: Smart Logistics

I4S 4/2025: Smart Logistics

Sustainable, resilient processes along the entire value chain
Logistics is entering a new era. Climate change and geopolitical uncertainties are shifting the focus to resilience and sustainability. The concept of smart logistics is gaining importance. But what exactly makes logistics smart, and how can it help us organize our societies and the economy? Approaches such as predictive analytics, demand analysis, and machine learning show why smart logistics is more than just a technological trend.
Sustainability Information Across the Supply Chain

Sustainability Information Across the Supply Chain

Structured requirements analysis for using sustainability data in networks
Lina Keefer, David Koch ORCID Icon, Ann-Kathrin Briem, Shaoran Geng
Sustainability has gained increasing importance for all stakeholders in the value creation network in recent years. As a result, companies are working to optimizr their products and processes with respect to the three dimensions of sustainability. To responsibly design production systems that are sustainable in the long term, continuous data exchange between all actors in the value creation network is essential. Both in early product development and in production planning and execution, reliable information and corresponding decision support are crucial. The following article addresses the structured collection of requirements that companies in the automotive industry have for a data model and methodology to enable decision support.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 52-58
Machine Learning to Promote Sustainability 

Machine Learning to Promote Sustainability 

Company analysis based on expert interviews
Matthias Weigold
This article outlines the results of ten expert interviews on the use of machine learning to promote corporate sustainability and then compares them with relevant literature. The study shows that economic factors drive the use of machine learning, the introduction of which is initiated by both top management and specialist departments. However, grounded strategies for implementing machine learning are rarely available and use cases are often based on supervised learning. The environmental impact (the reduction of emissions, for example) outweighs the social impact, though quantification is difficult. Additionally, a lack of trust, expertise, and communication hinders the adoption of machine learning, while some technical challenges regarding data requirements also pose problems.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 44-51
Increasing Resilience in Logistics with IT

Increasing Resilience in Logistics with IT

Investigating supply chain risk management information systems
Alexander Baur, Jasmin Hauser, Dieter Uckelmann ORCID Icon
The blockage of the Suez Canal in 2021, caused by the accident involving the container ship Ever Given, clearly illustrates the need to design global supply chains in such a way that they can respond quickly to disruptions. In a volatile, uncertain, complex, and ambiguous (VUCA) environment, conventional logistics processes that focus on efficiency, and supply chain management methods in particular, are increasingly reaching their limits. Resilience, achieved through a combination of robustness and agility, is essential to ensure responsiveness. This article analyzes how risk management information systems (RMIS) can increase resilience. The analysis covers data availability, data transparency, modeling and simulation of risk scenarios, and the development of appropriate emergency action plans. Despite existing challenges in designing IT infrastructure, the measures mentioned have the potential to increase resilience in logistics.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 36-42
Field Meets Code

Field Meets Code

Artificial intelligence for better collaboration in software development
Andreas Groche, Dominik Augenstein
Software development is fundamental to digital transformation. A good foundation of data is required for developers to tailor software to the needs of the commissioning department. Unfortunately, the data models required for this are incomplete, often created unilaterally by the development department and not embedded in the business context. This makes it difficult for both developers and AI to find the right algorithms. The present approach increases understanding and exchange between the specialist and development departments and offers digital assistance with data modeling as a basis for software development. Furthermore, AI approaches can help to increase the quality and completeness of the data.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 104-110
Intelligent Digital Twins in Production

Intelligent Digital Twins in Production

Driving efficiency and accelerating agility in production planning
Cedric Kiener ORCID Icon, Steffen Schwarzer
Intelligent digital twins (IDT), as the next evolutionary stage of digital twins, have the potential to accelerate and optimize processes within companies. The intelligent twin presented here independently analyzes 3D CAD data and automatically conducts a physical simulation of the assembly. Utilizing the IDT optimized assembly, reduces production costs and accelerates the production planning process. This specific use case illustrates the broader possibilities and advantages of IDTs, offering valuable insights for their transferability.
Industry 4.0 Science | Volume 41 | 2025 | Edition 3 | Pages 84-90
Digital Supply Chain Twin: The Pathway to Success

Digital Supply Chain Twin: The Pathway to Success

A catalyst for increasing competitiveness
Gökhan Cenk ORCID Icon, Jonas Andersson, Tobias Engel ORCID Icon
Companies face a variety of challenges when optimizing global supply chains. Economic interests must be balanced with legal requirements, such as the German Supply Chain Due Diligence Act (SCDDA) and the European Sustainability Reporting Standards (ESRS). A digital supply chain twin (DSCT) enables the visualization of value creation networks and supports key business functions, such as purchasing, supply chain management, distribution, service, and sales. By leveraging immersive technologies, the DSCT helps generate sustainable competitive advantages across the entire supply network.
Industry 4.0 Science | Volume 41 | 2025 | Edition 3 | Pages 52-60 | DOI 10.30844/I4SE.25.3.52
The Core Principles of the Digital Twin

The Core Principles of the Digital Twin

Transformingorder processes and the automation pyramid
Wilmjakob Herlyn ORCID Icon
The digital twin [DT] is considered a key technology of Industry 4.0. Its basic concept is now being successfully applied in practice, as demonstrated by the commissioning of Mercedes' Factory56 in 2022. New identification technologies, tracking systems and communication solutions faciliate new ways of controlling production and managing material flows, particularly at the shop floor level. With precise technical data permanently available not only for products, but also for material availability and order fulfillment status, production processes can be managed more dynamically and efficiently. This is precisely where the concept of the DT comes into play, enabling the immediate use and evaluation of this data.Its relevance continues to grow, especially in the context of make-to-order production, the rising variety of product configurations, and the globalization of production and supply networks. This article introduces the basic concept of the DT and illustrates how it connects to ...
Industry 4.0 Science | Volume 41 | 2025 | Edition 3 | Pages 92-101
Digital Twins for Production and Logistics Systems

Digital Twins for Production and Logistics Systems

Challenges and focus areas in implementation and use
Deike Gliem ORCID Icon, Nicolas Wittine ORCID Icon, Sigrid Wenzel ORCID Icon
For a successful implementation as well as sustainable use and maintenance of digital twins for production and logistics systems, it is necessary to identify relevant use cases and master the associated challenges. This paper analyzes scientific literature on common applications and challenges in the implementation of digital twins for the planning and operation of production and logistics systems. To confirm the practical relevance of the results, the results of an empirical survey have also been included. The findings are used to derive key focus areas for the successful implementation and long-term use of digital twins in production and logistics.
Industry 4.0 Science | Volume 41 | 2025 | Edition 3 | Pages 42-49 | DOI 10.30844/I4SE.25.3.42
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