CPS

Derivation of MTM Analyses from Motion Capture Data

Derivation of MTM Analyses from Motion Capture Data

Evaluation of the procedure and comparison with a manual MTM analysis
Silas Pöttker ORCID Icon, Maria Neumann ORCID Icon, Martin Benter, Constantin Eckart ORCID Icon, Ulrike Wolf ORCID Icon, Peter Kuhlang, Hermann Lödding ORCID Icon
For around 15 years, German labor productivity per working hour has been increasing at significantly less than 1% per year. At the same time, more detailed productivity analyses reveal high potential in companies. The issue is that the required MTM analyses are complex and not yet employed as broadly and frequently as would be necessary. One solution is the use of digital technologies such as motion capture. These make it possible to carry out productivity analyses with little effort, as they provide data that accelerates the analysis. The MTMmotion® tool from the MTM ASSOCIATION e. V. was developed with the aim of carrying out valid and compliant MTM analyses using data provided by other technologies. This article compares the method developed for a motion capture system and MTMmotion® with a conventional MTM-1® analysis. The main result is that digital technologies can be used to create valid MTM analyses in early planning phases with little effort in order to make early ...
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 112-119 | DOI 10.30844/I4SE.25.5.108
Enabler for the Digital Twin

Enabler for the Digital Twin

Requirements for Technical Documentation 4.0
Christian Koch, Lukas Schulte, René Wöstmann, Jochen Deuse ORCID Icon
The increasing heterogeneity and complexity of industrial plant components from different manufacturers make it difficult to handle technical documentation consistently. In addition, the flexibility required for system changes challenges the long-term usability and legally compliant design of this documentation throughout the entire life cycle of cyber-physical production systems. This article contributes to the discussion on Technical Documentation 4.0 by systematically analyzing existing specifications and approaches and by proposing a concept for a holistic documentation framework.
Industry 4.0 Science | Volume 41 | 2025 | Edition 4 | Pages 76-85
Boosting Competitiveness in Small Batch Production

Boosting Competitiveness in Small Batch Production

Scalable and flexible body-in-white production line with collaborative mobile robots
Walid Elleuch, Tadele Belay Tuli ORCID Icon, Martin Manns ORCID Icon
Due to the higher customization of products to customer groups and needs, body-in-white manufacturing industries are facing higher variant assembly at the later stages of the production line, thus increasing production costs per unit. Flexible production processes that involve flexible material flows, non-rigid manufacturing sequences, and the automatic reconfiguration of tools are regarded as the pillars of a resilient production system. This article presents a conceptual solution for flexible Body-in-White sheet metal production with autonomous collaborative robotic systems to make product costs affordable for a higher competitive advantage.
Industry 4.0 Science | Volume 41 | Edition 2 | Pages 60-67
Comparing Industry 4.0 Maturity Models

Comparing Industry 4.0 Maturity Models

Jochen Schumacher, Norbert Gronau ORCID Icon
In recent years, numerous maturity models have been developed with the aim of providing a clear indication of the progress each company has made in terms of Industry 4.0 development. However, not all models include all aspects of Industry 4.0. The models are also not equally practical. This article offers an in-depth comparison and assessment of the comprehensiveness of the ten most important Industry 4.0 maturity models.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 16-33 | DOI 10.30844/I4SE.23.1.16
Decentralized Tact Time Control in Assembly

Decentralized Tact Time Control in Assembly

Simplifying robust control of assembly lines via the I4.0 box
Sander Lass, Tim Körppen
In theory, decentralized control approaches in the manufacturing context offer several advantages over monolithic centralized systems where all functions are combined into one or into several authorities. However, practical implementation requires adaptation of the general concept of decentralization to fit individual and specific use cases, especially with regard to their sensible scope. One such use case is the assembly of high-variation products. This article shows the appropriate combination of centralized and decentralized approaches can be leveraged to achieve better planning and increased throughput in manufacturing. With flexible cycle control for work stations and suitable assistance at the assembly workstation, the previous shop-floor oriented organization style can be transformed into a series-like manufacturing process. This is done using a multi-layered infrastructure that follows the Industry 4.0 paradigm of decentralized information processing through autonomous ...
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 34-40 | DOI 10.30844/I4SE.23.1.34
Automatic Configuration and Self-Description of Industrial Robots

Automatic Configuration and Self-Description of Industrial Robots

Intelligente Vernetzung mittels ROS und OPC UA
Veit Hammerstingl, Gunther Reinhart, Patrick Zimmermann
The setup and configuration of industrial robots presumes a high degree of expert knowledge due to manufacturer specific control commands and a wide variety of design types. As a result, companies are running robot systems repetitively over long time periods instead of using their inherent flexibility. Therefore, in the research project AKOMI methods are being developed that allow automated setup and solution neutral programming of robot assisted assembly lines.
Industrie 4.0 Management | Volume 32 | 2016 | Edition 6 | Pages 17-21
Autonomous Behavior Control for Cyber-Physical Systems

Autonomous Behavior Control for Cyber-Physical Systems

Lars Braubach, Kai Jander, Alexander Pokahr
The development of Cyber-Physical Systems poses multifaceted challenges for developers of very different areas of expertise including software, hardware tasks as well as communication and coordination aspects. This article focuses on autonomous behavior control and explains which challenges exist in that area and how they can be addressed. Due to the intrinsic complexity of architectures for behavior control, a variety of generic blueprints and frameworks have been devised which have been summarized in this article. Furthermore, two especially successful and interesting representatives, SOAR and BDI, will be discussed in more detail.
Industrie 4.0 Management | Volume 32 | 2016 | Edition 6 | Pages 53-58
Product-Service Systems in the Context of Industry 4.0

Product-Service Systems in the Context of Industry 4.0

Auf dem Weg zu CPSS
Christian Gorldt, Stefan Wiesner, Ingo Westphal
The development of industry 4.0 concepts in production and logistics has progressed rapidly in recent years. The systems being affected by rapid technological changes, such as the introduction of Cyber-Physical Systems (CPS). The realization of CPS requires interdisciplinary considerations of mechanical engineering, electrical engineering, information and business management. The full potential of industry 4.0 can only be deployed, when in addition to technical challenges also business opportunities are involved in the development. The aim of this paper is to show specific requirements for development of CPS systems and to identify approaches for Cyber-Physical Product-Service Systems (CPSS).
Industrie 4.0 Management | Volume 32 | 2016 | Edition 1 | Pages 15-18