Inhaltstyp: Article

AI-Supported Personnel Planning in Industrial Maintenance

AI-Supported Personnel Planning in Industrial Maintenance

User-centered development and implementation in a pilot project
Philipp Hein ORCID Icon, Katharina Simon ORCID Icon, Alexander Kögel, Angelika C. Bullinger-Hoffmann, Thomas Löffler
Personnel deployment planning in industrial maintenance is a complex challenge, as dispatchers often have to match incomplete customer requests with the appropriate employee skills. An AI-based assistance system can help by automatically analyzing relevant data and providing well-founded suggestions for employee selection. This article describes the user-centered development and introduction of such a system as part of a pilot project at a medium-sized service provider. The user-centered design ensures that dispatchers retain their autonomy. Involving employees from the outset creates acceptance and promotes a deeper understanding of the system’s advantages.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 14-20 | DOI 10.30844/I4SE.25.5.14
Increased Productivity in Engineer-to-Order Production

Increased Productivity in Engineer-to-Order Production

Digital assistance between design and production in shipbuilding
Jan Sender, David Jericho ORCID Icon, Konrad Jagusch
In engineer-to-order production systems, design and production processes are often carried out simultaneously to achieve shorter throughput times. Shipbuilding frequently adopts this approach. In practice, whilst this may lead to time savings, it can also result in efficiency losses. This article analyzes the causes of these inefficiencies and, as a counteractive measure, develops digital assistance systems for integration in the shipbuilding process chain. Digital assistance systems are based on a digital shadow of the shipbuilding process.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 78-85 | DOI 10.30844/I4SE.25.5.76
Automation of Production Planning and Control

Automation of Production Planning and Control

A deep dive into production control with intelligent agents
Jonas Schneider, Peter Nyhuis ORCID Icon, Matthias Schmidt
How can artificial intelligence (AI) automate production planning and control? This study examines its potential to enhance efficiency in modern production environments. The focus is on establishing a robust data infrastructure that integrates real-time, historical, and contextual data to create a solid basis for AI models. Reinforcement learning (RL) is applied to aid automation. A roadmap for implementation, focusing on practical application, is presented. This roadmap incorporates simulation-based training methods and outlines strategies for continuous improvement and adaptation of production processes.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 86-93 | DOI 10.30844/I4SE.25.5.84
Developing Data Standards in Battery Cell Manufacturing

Developing Data Standards in Battery Cell Manufacturing

From requirements analysis to standard development procedure
David Roth, Tom Hülsmann, Felix Tidde
The growing demand for battery cells offers significant potential for the use of digital solutions in their manufacture, which in turn creates opportunities for added value through adaptive and flexible production systems. A key enabler is interoperable data exchange based on formalized data descriptions. Existing ontologies and information models remain too abstract for direct implementation. This paper presents a requirements analysis of data standards in battery cell manufacturing. A procedure for developing domain-specific standards based on OPC UA (Open Platform Communications Unified Architecture) is derived from the results.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 96-103
Smart Business Models in Intralogistics

Smart Business Models in Intralogistics

A service-oriented approach to customized logistics solutions
Anja Wiebusch, Niklas Wilkowski
Equipment-as-a-Service (EaaS) enables logistics companies to offer their customers tailored solutions, helping them to remain flexible and reduce costs as well as risks even in difficult times. Customers no longer pay for the object itself but only for the service provided, such as the usage time of a forklift truck. This allows them to focus on their core competencies and convert high investment costs into more flexible operating costs [1]. High capital commitment and the risk of underutilization of machines can thus be avoided and transferred to the logistics provider. This article examines the adjustments that logistics providers must make to accommodate this business model as well as some possible use cases.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 30-35
Machine Learning to Promote Sustainability 

Machine Learning to Promote Sustainability 

Company analysis based on expert interviews
Niklas Bode ORCID Icon, Lukas Nagel ORCID Icon, Oskay Ozen ORCID Icon, Matthias Weigold
This article outlines the results of ten expert interviews on the use of machine learning to promote corporate sustainability and then compares them with relevant literature. The study shows that economic factors drive the use of machine learning, the introduction of which is initiated by both top management and specialist departments. However, grounded strategies for implementing machine learning are rarely available and use cases are often based on supervised learning. The environmental impact (the reduction of emissions, for example) outweighs the social impact, though quantification is difficult. Additionally, a lack of trust, expertise, and communication hinders the adoption of machine learning, while some technical challenges regarding data requirements also pose problems.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 44-51
Increasing Resilience in Logistics with IT

Increasing Resilience in Logistics with IT

Investigating supply chain risk management information systems
Alexander Baur, Jasmin Hauser, Dieter Uckelmann ORCID Icon
The blockage of the Suez Canal in 2021, caused by the accident involving the container ship Ever Given, clearly illustrates the need to design global supply chains in such a way that they can respond quickly to disruptions. In a volatile, uncertain, complex, and ambiguous (VUCA) environment, conventional logistics processes that focus on efficiency, and supply chain management methods in particular, are increasingly reaching their limits. Resilience, achieved through a combination of robustness and agility, is essential to ensure responsiveness. This article analyzes how risk management information systems (RMIS) can increase resilience. The analysis covers data availability, data transparency, modeling and simulation of risk scenarios, and the development of appropriate emergency action plans. Despite existing challenges in designing IT infrastructure, the measures mentioned have the potential to increase resilience in logistics.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 36-42
Field Meets Code

Field Meets Code

Artificial intelligence for better collaboration in software development
Andreas Groche, Dominik Augenstein
Software development is fundamental to digital transformation. A good foundation of data is required for developers to tailor software to the needs of the commissioning department. Unfortunately, the data models required for this are incomplete, often created unilaterally by the development department and not embedded in the business context. This makes it difficult for both developers and AI to find the right algorithms. The present approach increases understanding and exchange between the specialist and development departments and offers digital assistance with data modeling as a basis for software development. Furthermore, AI approaches can help to increase the quality and completeness of the data.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 104-110
Requirements Analysis for Predictive Analytics in SCM

Requirements Analysis for Predictive Analytics in SCM

Decision support for research and practice
Iris Hausladen ORCID Icon, ABM Ali Hasanat
Predictive analytics opens up opportunities to improve decision-making in manifold areas, including in supply chain management (SCM). Yet, the complete realization of its potential requires the identification of the corresponding needs upfront. This paper provides a structured concept that guides through the complex and interdisciplinary endeavor of requirements analysis for predictive analytics in SCM. Due to the generic nature of this approach, it can be applied for any use case and be adapted or enhanced in case of need.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 86-92
Technologies for Assisting Manual Order Picking

Technologies for Assisting Manual Order Picking

From conventional pick-by systems to AI-driven manual picking assistance
Md Khalid Siddiqui ORCID Icon, Jonathan Kressel ORCID Icon, Jürgen Grinninger
Manual picking remains common due to the high initial cost of support systems. This paper reviews existing technologies, presents an exploratory vision-based prototype, and examines existing literature that explores how combining object detection with language systems could enhance manual workflows. The findings suggest a promising, low-cost direction for worker support in logistics.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 6-19 | DOI 10.30844/I4SE.25.4.6
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