assistance systems

Increased Productivity in Engineer-to-Order Production

Increased Productivity in Engineer-to-Order Production

Digital assistance between design and production in shipbuilding
Jan Sender, David Jericho ORCID Icon, Konrad Jagusch
In engineer-to-order production systems, design and production processes are often carried out simultaneously to achieve shorter throughput times. Shipbuilding frequently adopts this approach. In practice, whilst this may lead to time savings, it can also result in efficiency losses. This article analyzes the causes of these inefficiencies and, as a counteractive measure, develops digital assistance systems for integration in the shipbuilding process chain. Digital assistance systems are based on a digital shadow of the shipbuilding process.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 78-85 | DOI 10.30844/I4SE.25.5.76
I4S 2/2025: The Future of Production with AI, Cobots and Virtual Worlds

I4S 2/2025: The Future of Production with AI, Cobots and Virtual Worlds

Technology needs innovative, value-adding business models
Artificial intelligence, collaborative robotics, and virtual worlds, such as the metaverse, are fueling visions for new forms of industrial value creation. However, innovation alone is not enough—given that these technologies only develop their full potential through intelligent business models. How can companies efficiently integrate AI-supported automation, cobots and digital twins into their processes?
Work-Integrated Learning in Industry 4.0

Work-Integrated Learning in Industry 4.0

A qualitative analysis of various assistance systems in assembly
Kathleen Warnhoff ORCID Icon
In the era of Industry 4.0, many industrial companies are facing major transformations. In the process of digitalization, factory management is adopting new technologies such as cognitive assistance systems, which has led to changes in work processes. Regarding assembly in the metal and electrical industries, it is unclear to what extent this development has promoted work-integrated learning. Therefore, the topic of this paper is a qualitative analysis that explores employees' perceptions of the learning opportunities and risks presented by cognitive assistance systems. Results: Not all assembly employees benefit equally from these new developments.
Industry 4.0 Science | Volume 41 | Edition 2 | Pages 20-29 | DOI 10.30844/I4SE.25.2.20
Assembly in Transition

Assembly in Transition

Empirical results of digitalization
Mathias König ORCID Icon, Herwig Winkler ORCID Icon
Assembly is an important part of industrial production and is also characterized by a high proportion of manual work. Manufacturing companies have an intrinsic interest in increasing personnel productivity and preventing unit labor costs from rising. Many thus hope to gain economic benefits by implementing digitalization projects. The potential of digitalization in assembly must be exploited to achieve these goals.
Industry 4.0 Science | Volume 41 | 2025 | Edition 1 | Pages 42-49
Assistance Systems Through Natural Language Processing

Assistance Systems Through Natural Language Processing

Implementation strategies for the shop floor
Marvin Müller, Joachim Metternich
The future of shop floor management (SFM) lies in its digitization. The visualization of key performance indicators is already supported by various providers or set up by companies themselves to save time. But particularly valuable in SFM is the sustainable problem solving, which contains the knowledge of the employees in text. Therefore, approaches from Natural Language Processing (NLP) are applied to these text data to realize assistance functions. This article provides situation-specific implementation strategies.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 6 | Pages 11-14 | DOI 10.30844/I40M_21-6_S11-14
Socio-Technical Learning System at the Workplace

Socio-Technical Learning System at the Workplace

Enhancement of Employee Competence through Socio-Technical Assistance Systems for Flexible Use at the Workplace
Holger Dander ORCID Icon, Patrick Adler, Gerd Witt
The complexity of manual activities in different areas of a company is increasing due to smaller batch sizes, higher product variants and shorter product life cycles. The balanced provision of information ensures shorter training times, higher acceptance among employees and can be used directly at the workplace. For system implementation, organizational factors must also be considered in accordance of a socio-technical system design.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 6 | Pages 47-51 | DOI 10.30844/I40M_21-6_S47-51
Transparency in Intralogistic Processes

Transparency in Intralogistic Processes

Franziska Baumgärtel, Luise Weißflog, Ralph Riedel ORCID Icon
With industry 4.0 technologies the new demands on production companies can be made manageable. The most common issue is the lack of transparency and efficient structure in intralogistics processes. In various projects of the Mittelstand 4.0 Kompetenzzentrum Chemnitz the use of Auto-ID and assistance systems has shown how this deficiency can be remedied. In one of these a local company improves its transparency and reduced the intralogistic search effort by 20 %.
Industrie 4.0 Management | Volume 36 | 2020 | Edition 5 | Pages 20-24
Learning with Assistance Systems

Learning with Assistance Systems

Not Seeing the Process for the Tasks?
Gergana Vladova, Philip Wotschack, Patricia de Paiva Lareiro, Norbert Gronau ORCID Icon, Christof Thim
The paper describes the conception and implementation as well as offers an insight into the first results of a study with experimental design in a simulated process environment at the Research and Application Center Industry 4.0 in Potsdam. The focus is on learning processes in the field of simple work and their organization through the use of digital assistance systems. In labour research, there are indications that process knowledge is lost with the use of these systems, in the sense of a good knowledge of the entire work process in which the individual activities are embedded. To investigate the role of process knowledge in the use of digital assistance systems, a real factory situation is simulated in the experiment.
Industrie 4.0 Management | Volume 36 | 2020 | Edition 3 | Pages 16-20 | DOI 10.30844/I40M_20-3_S16-20
Digitalization Increases the Competitiveness of the Wind Industry

Digitalization Increases the Competitiveness of the Wind Industry

Horst Wildemann
The phase-out of nuclear energy decided by the politicians and the goal of significantly aligning the energy mix with renewable energies will give the industry great growth potential. Digitalization and the resulting technologies, such as sensors, robotics and assistance systems, artificial intelligence, virtual reality and augmented reality, are helping companies realise their potential. The study “Industrialization of the Wind Industry” by the Technical University of Munich has shown that digitalization will have a positive effect on the “Levelized Cost of Energy” (LCOE).
Industrie 4.0 Management | Volume 35 | 2019 | Edition 4 | Pages 63-65
Innovative Assistance Systems as Troubleshooter for Future Productions

Innovative Assistance Systems as Troubleshooter for Future Productions

Innovative Technologien zur Optimierung zukünftiger Produktionssysteme
Hannes Zeininger, Mario Kleindienst, Markus Pröll
At present, the industry has to face various challenges due to the needs of customers for individualized products and the related increasing number of product variants. Furthermore, the increasing complexity of the value added process and the demographic change with the related increasing average age of the employees as well as the growing shortage of skilled professionals negatively influence the situation. This article deals with assistance systems as a potential tool to meet these new demands and demonstrates successful implementations of these systems that have been already realized.
Industrie Management | Volume 31 | 2015 | Edition 2 | Pages 53-56
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