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Sustainability in Industrial Manufacturing

Sustainability in Industrial Manufacturing

Resource-efficient circular economy through the use of a pellet 3D printer
Bruno Gallace, Michael Blug, Adrian Huwer ORCID Icon, Michael Mattern, Michael Wahl
In additive manufacturing – which is also known as 3D printing – plastic waste is produced, for example in the form of required support structures or faulty prints. One option for resource recirculation in additive manufacturing is direct use in a pellet 3D printer that incorporates fused granulate fabrication (FGF). The elimination of the filament production process step reduces the manufacturing time and the energy required for recirculation.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 14-21
Sustainability Assessment for Small Batch Manufacturing

Sustainability Assessment for Small Batch Manufacturing

Analysis of textile manufacturing systems using material flow cost accounting (MFCA)
Dieter Stellmach, Guido Grau, Jürgen Seibold
Small batch sizes are a necessity in the textile industry due to the increasing diversification of products and end applications as well as short-term orders in networked value chains. At the same time, this involves a high level of configuration, planning, preparation and im-plementation. The costs increase disproportionately and are usually not directly quantifia-ble. In addition, sustainability considerations are now increasingly required. This article de-scribes an SME-suitable, simulation-based methodology for analyzing and configuring tex-tile manufacturing systems with regard to ecological and economic sustainability for small batch sizes in textile manufacturing and illustrates this using textile manufacturing in the weaving industry as an example.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 83-89
Production of Circular Photovoltaic Systems

Production of Circular Photovoltaic Systems

The potential of digital technologies
Verena Luisa Aufderheide ORCID Icon
The circular economy (CE) promises a more sustainable use of resources by managing products in a cycle and striving for a transformation from a linear to a circular supply chain. In particular, digital technologies as enablers for the circular economy have been increasingly researched and applied in practice in recent years. This article describes which digital technologies offer potential for increasing circularity in the production of circular photovoltaic (PV) systems.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 30-36
Resilience and Sustainability in the Supply Chain

Resilience and Sustainability in the Supply Chain

How SMEs can prepare for the changes to come
Jonas Fuchs, Lasse Bo Ladewig, Wolfgang Kersten ORCID Icon
More than 99% of German companies are small and medium-sized enterprises (SMEs), which therefore represent an important part of industrial supply chains. New regulations are increasing the pressure on companies to create transparency along the supply chain so that the role of SMEs is also coming into focus. However, they are often confronted with limited financial and human resources. Based on a quantitative survey and a literature review, this article deals with the question of what SME-friendly approaches could look like.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 57-62
Safeguarding Against Risks in the Wire Arc Additive Manufacturing Process

Safeguarding Against Risks in the Wire Arc Additive Manufacturing Process

Lennart Grüger ORCID Icon, Tim Sebastian Fischer, Ralf Woll, Johannes Buhl ORCID Icon
In this article, the potential risks in wire arc additive manufacturing are analyzed using failure mode and effects analysis. To achieve this, 186 possible causes of risk were analyzed and the five most critical risks were discussed in detail. Four significant risk factors were identified in the construction process. The fifth risk relates to the shielding gas flow. This is only one influencing factor among the welding parameters, which have strong interactions with each other. Therefore, their relationships should be analyzed on the basis of numerous tests.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 63-69 | DOI 10.30844/I4SE.24.1.63
Sustainable HR Management

Sustainable HR Management

Its importance for realizing sustainability in industrial manufacturing
Uta Kirschten
Industrial manufacturing offers a wide range of opportunities for a more ecologically compatible and socially just organization. Sustainability-oriented HR management can competently support industrial manufacturing companies in the design and implementation of sustainable manufacturing. It is important to integrate ecological, social and economic requirements into the respective areas of responsibility. In addition, employees must be motivated and qualified to adopt environmentally friendly working practices in order to be able to implement sustainable manufacturing in practice. Sustainable incentive systems and employee-oriented personnel management must also be taken into account.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 50-56
Circularity Navigator

Circularity Navigator

Digital decision support for anchoring design for circularity in product development
Anina Kusch ORCID Icon, Annika Pruhs ORCID Icon, Jörg Woidasky ORCID Icon, Jonas Brinker ORCID Icon
Products cannot be included early enough in the planning of a circular manufacturing process. However, because early incorporation brings additional complexity into play, product decisions are often set aside for later manufacturing stages. At this point, a decision-making tool that systematically reduces complexity and generally simplifies the process is therefore of great value – especially if it can also be used as a source of inspiration and orientation aid in the innovation phase.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 6-13 | DOI 10.30844/I4SE.24.1.6
Corporate Purpose as Guideline for the UN Sustainable Development Goals

Corporate Purpose as Guideline for the UN Sustainable Development Goals

Aligning business strategy with the UN Sustainable Development Goals
Jürgen Hamann ORCID Icon, Jennifer Ettner ORCID Icon, Sandra Heymann ORCID Icon
This article describes how companies can accelerate the implementation of the United Nations Sustainable Development Goals (SDGs). As a guideline, we propose the concept of corporate purpose. By focusing on the added value generated for stakeholders, a corporate purpose has a meaningful effect and provides orientation. As part of our research, a self-assessment was developed, which makes the status quo of corporate purpose in companies measurable.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 37-43
Sustainable Food Supply Chains through Artificial Intelligence

Sustainable Food Supply Chains through Artificial Intelligence

A conceptual visualization to promote animal welfare and food quality
Corinna Köters ORCID Icon, Maik Schürmeyer, Alexander Prange ORCID Icon
For the transition to a sustainable economy to succeed in its entirety, logistics must be considered in addition to raw materials and manufactu­ring. Artificial intelligence will play a central role in improving the exchan­ge of data between the individual links in the supply chain and in regula­ting processes and costs at the various stages of production. The meat industry, with its hygienic and increasing ethical requirements for animal welfare, is set to greatly benefit from the digital revolution.
Industry 4.0 Science | Volume 40 | 2024 | Edition 1 | Pages 70-75 | DOI 10.30844/I4SE.24.1.70
Promoting Agility in Entrepreneurial Innovation

Promoting Agility in Entrepreneurial Innovation

A competence platform for small and medium-sized enterprises
Justus von Geibler ORCID Icon, Julius Piwowar ORCID Icon, Patrik Fröhlich ORCID Icon, Filiz Meidrodt ORCID Icon, Dominik Lenz ORCID Icon
Companies with traditional working and manufacturing structures face the challenge of progressive digitalization and internationalization. In order to adapt, many companies aim to develop digital and agile working skills and competences. This paper describes the conception of a digital platform to promote agility in innovation of small and mediumsized enterprises (SMEs) in structurally weak regions and to contribute to their innovativeness and future viability.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 6 | Pages 27-31 | DOI 10.30844/IM_23-6_27-31
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