Factory Planning

In theory, decentralized control approaches in the manufacturing context offer several advantages over monolithic centralized systems where all functions are combined into one or into several authorities. However, practical implementation requires adaptation of the general concept of decentralization to fit individual and specific use cases, especially with regard to their sensible scope. One such use case is the assembly of high-variation products. This article shows the appropriate combination of centralized and decentralized approaches can be leveraged to achieve better planning and increased throughput in manufacturing. With flexible cycle control for work stations and suitable assistance at the assembly workstation, the previous shop-floor oriented organization style can be transformed into a series-like manufacturing process. This is done using a multi-layered infrastructure that follows the Industry 4.0 paradigm of decentralized information processing through autonomous ...

The digital twin has moved into the focus of manufacturing companies and has been identified by Gartner as a key technology [1]. In the automotive industry, VW uses the digital twin in the cloud to plan, control and optimize production at all 122 locations in the future [2]. The digital twin is also the basis and an integral part of new, digital business models and the digitization of production companies. This article gives an overview of the current state of the art and describes a flexible reference model for planning and optimizing production systems based on the digital twin. The focus is on the one hand on the optimization of static layouts and material flows and on the other hand on the optimization of dynamic material flows and the temporal organization of processes.

The growing amount of available data due to the digitalization of value creation is accelerating the transformation of manufacturing industries into providers of customer-oriented services. Smart services, currently the most highly developed level of data-based digital services to complement physical products for specific customer expectations, are an example of this. However, the analysis of expert interviews as well as of use cases from business practice shows that the knowledge of how such smart services can be developed is still rudimentary. This article presents a framework for Smart Service Lifecycle Management that supports the systematic development of Smart Services, taking into account business models and the value network. The framework concept will be implemented and validated based on an application example from the textile industry.

Recently, implementation procedures of automatic production, digitalization and Industrial Internet of Things technologies (IIoT) play an increasing role in industrial manufacturing processes. Subsequently, the competence requirements for employees change. These changes cannot be anticipated by traditional learning approaches. The following contribution faces this challenge and will show a new integrated learning factory approach which combines the application of new technologies with a flexible production environment. Thus establishing production surroundings that are familiar to the learner. The contribution demonstrates this approach using a quality control process in the context of logistics.