Automation

Necessary Further Developments for the Success of Industry 4.0

Necessary Further Developments for the Success of Industry 4.0

Dirk Schmalzried
Based on known deficits, the article recommends measures for a successful realization of the concept Industry 4.0 on the levels “Business”, “Functional” and “Information” of the RAMI-4.0-Framework. The technical foundations to meet the expectations of Industry 4.0 and Smart Manufacturing are in place; a correction of the named deficits in the near future seems realistic.
Industrie 4.0 Management | Volume 36 | 2020 | Edition 5 | Pages 58-62
The Loop of Cognition

The Loop of Cognition

How “intelligence” is constellated on a silicon basis
Claus Riehle, Thorsten Pötter, Thomas Steckenreiter
In process engineering, one thinks of production operations that are controlled or regulated by sensors and actuators. And any realization of matter transformation is based on a physical substratum, which holds equally for living systems and their behaviour. The article distinguishes between three system levels: the functional level, the interface to the environment and the cognitive level of. Using these three levels, the learning cycle or the previous Cognitive Loop can be very well illustrated. If one compares with this way of distinction the Bio-Informatization of human intelligence with the technical development stages of mechanization, automation, regulation and deep learning, then the cybernetic-sociological term “operational closure” becomes understandable. It becomes obvious that in the context of a digitized culture of production and organization, we should be prepared for a new kind of cognitive loop based on silicon (SI), an intelligent system behavior via ...
Industrie 4.0 Management | Volume 36 | 2020 | Edition 2 | Pages 52-56 | DOI 10.30844/I40M_20-2_S52-56
Smart Objects – A Smart Alternative to Isolated Applications

Smart Objects - A Smart Alternative to Isolated Applications

von der Planung bis zum Betrieb
Timur Ripke, Sven Kägebein
Media disruption interferes with consistent and universal digitalization. Data is easily lost, time and resources wasted. Heterogeneous and isolated applications produce partial relief; however they fail to integrate redundant information from separately operated systems into a homogeneously processible data mass. The employment of a centralized data hub proposes a strategy to effectively advance digitalization in process management, connecting scheduling of involved parties, defect tracking and progress processes. It also automatizes reportings on project progress.
Industrie 4.0 Management | Volume 35 | 2019 | Edition 5 | Pages 21-24 | DOI 10.30844/I40M_19-5_S21-24
Changes in Practice, Identity, and Knowledge in the Industry 4.0

Changes in Practice, Identity, and Knowledge in the Industry 4.0

Barbara Kump
When digitalising and automating work processes, it is often overlooked that this can trigger serious changes for the organisation. This article shows that such changes can lead to an incongruence between “what an organization does” (practice), “what it can do” (knowledge) and “who it is” (identity). These incongruities must be overcome in order to implement change successfully. If managers are aware of this, many problems such as the collapse of existing routines, knowledge gaps or the departure of important employees can be foreseen and solved.
Industrie 4.0 Management | Volume 35 | 2019 | Edition 2 | Pages 18-22 | DOI 10.30844/I40M_19-2_S18-22
Digitization in Engineering

Digitization in Engineering

A procedure for the continuous, work-sharing modelling using the example of automation
Eike Schäffer, Lars Penczek, Andreas Mayr, Jupiter Bakakeu, Jörg Franke ORCID Icon, Bernd Kuhlenkötter ORCID Icon
Digitization in engineering promises automated workflows, higher speed and lower costs in the development of automation solutions. The prerequisite for this is not only modularization based on a structured description language, but also uniform, interdependent modeling that ensures automated data exchange across system boundaries. In order to achieve a broad application, the underlying ontology should be based on existing norms and standards and be available in open source applications. However, the collaborative and consistent development of such an ontology requires a structured, methodical procedure and an associated modelling map that serves as an orientation for standardized, work-sharing modelling. A possible approach for the required procedure model and the related map will be presented in this article and validated using AutomationML. The presented approach should point out a possible direction and stimulate further process-controlled modelling efforts of ontologies.
Industrie 4.0 Management | Volume 35 | 2019 | Edition 1 | Pages 61-66 | DOI 10.30844/I40M_19-1_S61-66
Automation of Container Terminals

Automation of Container Terminals

Concept for the Design of a Pilot Installation and Emulation-Based Evaluation of Scalability
Sebastian Eberlein, Stephan Oelker, Joy Schumacher, Michael Freitag ORCID Icon
German sea and inland ports are of outstanding importance for Germany as a base for manufacturing and logistics. In the last decades, the port sector underwent several structural changes. Currently, the expected autonomation and digitalization of the entire supply chain create entirely new challenges for the port industry. In this context, the present article describes a planning approach for the development of an automated straddle carrier in northern German seaports. To evaluate both the reliability and the profitability of such an automated system, a planning approach, consisting of two fundamental steps, was chosen: (1) At first, in order to perform prototypical experiments, a pilot installation will be established in the area of the container terminal in Wilhelmshaven (CTW). (2) Based on this, the system’s suitability for the operative conditions in a mega container terminal is evaluated using a simulation and emulationbased planning approach.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 6 | Pages 25-29
Autonomous Systems in Production

Autonomous Systems in Production

Toward a planning and development methodology
Roman Dumitrescu ORCID Icon, Thorsten Westermann, Tommy Falkowski
The performance of assistance systems, especially in the automotive sector, has become an unique selling point. The trend toward Autonomous driving represents the expected impact of innovation resulting from the exploitation of the latest technologies. Besides autonomous driving, other areas of application for autonomous systems could trigger social change - the prime example being industrial production. The following article presents a planning approach tailored to the complex engineering task of planning and designing autonomous systems for industrial applications.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 6 | Pages 17-20 | DOI 10.30844/I40M_18-6_17-20
Using Mobile IIoT-Technologies in Hybrid Learning Factories

Using Mobile IIoT-Technologies in Hybrid Learning Factories

a Scenario-Based Development of Acting Capability in the Application Center Industry 4.0
Malte Teichmann, André Ullrich ORCID Icon, Benedict Bender, Norbert Gronau ORCID Icon
Recently, implementation procedures of automatic production, digitalization and Industrial Internet of Things technologies (IIoT) play an increasing role in industrial manufacturing processes. Subsequently, the competence requirements for employees change. These changes cannot be anticipated by traditional learning approaches. The following contribution faces this challenge and will show a new integrated learning factory approach which combines the application of new technologies with a flexible production environment. Thus establishing production surroundings that are familiar to the learner. The contribution demonstrates this approach using a quality control process in the context of logistics.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 3 | Pages 21-24 | DOI 10.30844/I40M_18-3_S21-24
Securing IT-Risks in a Production Environment

Securing IT-Risks in a Production Environment

an Integrated Approach for Information and Operational Technology
Christof Thim
The IT-risks which factory infrastructures are exposed to, require a common view of IT-security and operational technology (OT) protection. In this context, the measures from office IT can only be transferred to the production area and production control to a limited extent. The requirements and protection goals for the equipment used and the networking between these components are too different. An integrated approach and continuous management of IT security helps to identify and implement targeted measures in a concerted manner.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 1 | Pages 11-14
Modular and Adaptable Robot Systems

Modular and Adaptable Robot Systems

Model Based Software Development Based on AutomationML and Ontological Semantics
Yingbing Hua, Michael Mende, Björn Hein
Software development of industrial robots requires interdisciplinary knowledge and technical experience. Due to the heterogeneity of the manufacturer-dependent programming languages and tools, robot programming remains highly complex, although robots themselves are flexible and can be used for a wide range of applications. To support different roles during the development, including component provider, application developer, system integrator and end user, a model based approach was developed in the research project ReApp. The data exchange format AutomationML was used for the modelling of robot components and systems. Based on domain ontologies, the AutomationML models were processed semantically and converted to a machine-interpretable information model, from which source code was generated.
Industrie 4.0 Management | Volume 33 | 2017 | Edition 6 | Pages 33-37
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