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Digital Product Optimisation for the Use of Additive Manufacturing

Digital Product Optimisation for the Use of Additive Manufacturing

Michael Wahl, Martin Bonenberger, Julian Morbach, Adrian Huwer ORCID Icon, Lauri Hoffmann
Additive manufacturing, i.e. the printing of three- dimensional workpieces from different materials, offers the possibility of quickly producing functional prototypes. Digital optimisation is an important building block for the rapid implementation of functional product ideas. Based on digital models, the product is virtually optimised and continuously improved. Once the product has been digitally optimised in terms of its properties, it is checked and, if necessary, adapted for additive manufacturing. The product is then manufactured, reworked and finally tested. The article shows the optimisation possibilities using the example of a dispenser from the food industry. An existing component is digitised, a flow optimisation is carried out on the digital model and the improved product is additively manufactured.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 5 | Pages 25-29 | DOI 10.30844/IM_22-5_25-29
Digital Twins in Food Supply

Digital Twins in Food Supply

An Overview of potentials and challenges
Christian Krupitzer, Elia Henrichs
The food sector is facing many challenges, including food loss and waste. To cope with those challenges, digital twins that create a digital representation of physical entities by integrating real-time and real- world data seems to be a promising approach. This article presents the results of a literature review on digital twin applications in the food industry and analyze their challenges and potentials.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 5 | Pages 17-20 | DOI 10.30844/IM_22-5_17-20
Technology Accep­tance of Robotic Process Automation

Technology Accep­tance of Robotic Process Automation

An empirical analysis
Jörg von Garrel, Jonas Geist
Based on theoretical-empirical findings presented in the article "Technology Acceptance of Robotic Process Automation (RPA) (Part 1)", this article presents the results of an empirical study on the acceptance of robotic process automation (RPA) using structural equation modeling. This survey was conducted in a finance department of the business unit "Smart Infrastructure - Digital Grid" of a global technology company distributed throughout Germany.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 5 | Pages 40-44
Influence of Milling Spindle Orientation on Machining Accuracy

Influence of Milling Spindle Orientation on Machining Accuracy

A case study on milling with industrial robots
Bernd Kuhlenkötter ORCID Icon, Dennis Möllensiep, Lars N. Josler
Industrial robots are being used increasingly in machining processes. Here, the robots exhibit a significantly higher displacement of the end effector than conventional CNC machines due to their comparable low stiffness. This paper presents an approach to minimize such displacements of the tool by exploiting the rotational degrees of freedom at the milling spindle. For this purpose, the displacement of the end effector at different orientations of the milling spindle was investigated by means of a structural model.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 5 | Pages 53-56 | DOI 10.30844/IM_22-5_53-56
Flexible Reference Model for Planning and Optimization

Flexible Reference Model for Planning and Optimization

Generierung digitaler Fabrikmodelle durch den digitalen Zwilling
Jürgen Köbler, David Wußler, Michael Schlecht, Sarah Kirchenbaur, Roland de Guio, Max Blöchle, Benedikt Schwaiger
In the first article, the reference model was already explained in its essential features [1]. In the second part, the further development to a flexible reference model will be shown. The focus is on the extension to implement different source systems, the implementation of further planning tools, and the implementation of AI tools to achieve dynamic production engineering in the form of holistic and integrated factory planning. This paper explains the development of a holistic demonstrator as a proof of concept.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 5 | Pages 45-48 | DOI 10.30844/IM_22-5_45-48
Influence of Digitalization on Blue-Collar Workers

Influence of Digitalization on Blue-Collar Workers

Christoph Glock, Eric Grosse ORCID Icon, Sven Winkelhaus
The introduction of new Industry 4.0 technologies is changing job characteristics in many manual industrial sectors, especially in production and logistics, through automation and digitization. Depending on the extent and degree of maturity, these changes are perceived differently by employees and can have both positive and negative effects on job satisfaction and motivation. This article uses the example of workplaces in in-house logistics to highlight how their characteristics change as a result of the introduction of Industry 4.0 technologies. It also presents a process model that can serve as a decision-making aid for companies to consider important implications for the successful transformation process and to pursue the human-centric design of manual, technically supported workplaces.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 53-56
Crowd Management Considering Pandemic Security

Crowd Management Considering Pandemic Security

Rahmenkonzept für einen sicheren Messebetrieb unter Berücksichtigung von geeigneten Abständen und Routenplanung
Ann-Kathrin Rohde, Birte Pupkes, Michael Lütjen ORCID Icon, Rafael Mortensen Ernits, Dennis Keiser, Michael Freitag ORCID Icon
The COVID-19 pandemic has highlighted the additional challenges that events face in terms of appropriate crowd management. This paper is dedicated analyzing these challenges and existing approaches for the safe operation of events during pandemics. Based on this, an innovative framework is presented that uses intelligent crowd analysis and is applicable to an environment with volatile groups. In addition, the specifiv use case of trade fair events is considered in this framework.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 48-52
Intelligent Assistance System for Energy-Efficient Pump and Lock Control

Intelligent Assistance System for Energy-Efficient Pump and Lock Control

Innovative software systems for sustainable energy efficiency improvement in complex port facilities
Thimo Schindler, Arne Schuldt
Supported by an intelligent assistance system, the sustainability and digitalisation of the tideindependent Industriehafen Bremen can be increased. To guarantee port security, a constant level of the isolated harbour is essential. There is great potential for increasing energy efficiency if the lock naturally waters the harbour basin at times of high tide instead of employing a pump station. This contribution shows how artificial intelligence and innovative software systems were used to develop an assistance system to improve existing procedures without making extensive changes to the existing port infrastructure. (Only in German)
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 57-61
Artificial Intelligence and Future of Work

Artificial Intelligence and Future of Work

Changes and Possible Approaches
Andreas Heindl, Alexander Mihatsch
Artificial intelligence (AI) is already an important part of business models and processes of many companies. In the future, AI systems will pro- foundly change our working environment. AI systems can develop completely new potential for companies in a wide variety of sectors and domains - especially in industry. Existing busi- ness models can be optimized along the value chain by optimizing production flows and processes or avoiding production downtimes with predictive maintenance. At the same time, AI systems can enable completely new business models and thus radically change existing mar- ket structures through new players. The AI economy of tomorrow will be more individual, more precise and more sustainable: Competitive value creation without AI will not be possible in many areas of industry.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 10-14
Concept for a Modular, Reconfigurable Assembly System

Concept for a Modular, Reconfigurable Assembly System

Increased flexibility through reconfiguration at various production levels
Jasper Wilhelm, Nils Hoppe, Michael Freitag ORCID Icon
Companies must increase their flexibility and enable high product customization and variety to meet market demands. In assembly, this requires a large number of special machines, which leads to high investments and space requirements. This paper presents a concept for a modular, reconfigurable assembly system that allows unrestricted connection of individual modules. It is shown how such a system can be located in the RAMI4.0 framework and fulfills changeability requirements on different production levels. (Only in German)
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 33-37
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