Typeset

The Dilemma of Compressed Air and Leaks

The Dilemma of Compressed Air and Leaks

Lisa Dawel, Alexandra Pehlken
Due to the sharp rise in energy prices, compressed air, or compressor performance and its power consumption, are once again in the foreground as part of energy management. Due to the fact, that compressed air often escapes via leaks and these are difficult to localize or measure, a niche topic is becoming very noteworthy again. Automated leak detection can determine the need for repairs and help increase energy efficiency. It is important that not only leaks are detected, but that the extent of the leaks can also be quantified. A cost-effective method of detecting leaks is energy monitoring of the air compressor. Continuous monitoring and evaluation of the energy data means that you can react quickly.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 33-35 | DOI 10.30844/IM_23-2_33-35
The Role of Product Quality in Energy-Efficient Production Processes

The Role of Product Quality in Energy-Efficient Production Processes

An approach to increase energy efficiency using machine learning methods based on the example of the process industry
Maria Teresa Alvela Nieto, Hoang Viet Hai Luong, Hannes Gelbhardt, Klaus-Dieter Thoben ORCID Icon
Energy efficiency is becoming increasingly important in all sectors of the manufacturing industry. Companies are currently feeling the pressure of exorbitant energy prices very clearly, as well as the additional challenge of becoming CO2-neutral by 2045. With technologies from the field of machine learning (ML), innovative solutions can be developed that enable energy-efficient product manufacturing. In this way, ML-supported process control can make a decisive contribution to increasing the sustainability and competitiveness of a company. Decisive for ML-supported process control are the process- and raw material- dependent parameters, which are significantly responsible for the quality of the final product. The subject of this paper is a procedure for analyzing the complex relationships between the relevant influencing parameters for increasing energy efficiency in the manufacturing industry. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 20-24
Green Productivity for the Circular Economy

Green Productivity for the Circular Economy

Potentials through digitalization
Verena Luisa Aufderheide ORCID Icon
The Circular Economy (CE) is a form of economy that extends the use of products and resources by developing the linear supply chain (SC) to a circular SC. However, additional input factors are required for remanufacturing and recycling. Furthermore, these processes generate additional environmental impacts. It is questionable whether the circulation of products is only worthwhile from an economic point of view or whether it also brings environmental advantages. An approach that relates the economic impact of a product to its environmental impact is the Green Productivity Index (GPI). In the following, this index is developed for CE. Furthermore, this article examines how digitalization can positively affect the Green Productivity (GP) of CE. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 41-45
Industrial Robots in Additive Manufacturing

Industrial Robots in Additive Manufacturing

Norbert Babel
The use of industrial robots in additive manufacturing has been increasing in recent years. Particularly due to the voluminous installation space and the great flexibility, they are predestined for the production of large-volume, individualised components. The multi-axis movement options of the print head attached to the end effector in conjunction with a swivel-tilt unit of the build platform mean that support structures can be dispensed with, which represents a major economic advantage.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 2 | Pages 60-63
Development of a Camera for Abrasive Blasting

Development of a Camera for Abrasive Blasting

Stefan-Alexander Arlt, Norbert Babel, Raimund Kreis ORCID Icon, Thomas Andreas Schiffmann, Robin Schinko
Abrasive blasting is often used to clean work pieces. During the process an abrasive medium is propelled with compressed air toward a given surface. Common abrasives are sand, glass beads, steel or corundum. For safety reasons the blasting process is carried out in closed blast cabinets or rooms. Abrasives and cut off material are filling the air so that the visibility is limited. Quality assurance and safety monitoring of workers in blast rooms are therefore difficult which is essential e. g. in atomic power plant demolition. This article describes the development and test of a camera to improve this situation. Compressed air flows through the camera housing to keep particles away from the lens. The air flow was optimized by computational fluid dynamics. A prototype was made by 3D printing and tested in an blast cabinet.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 32-36
Use of Artificial Intelligence in Procurement

Use of Artificial Intelligence in Procurement

Possibilities of smart contracting
Andreas H. Glas, Kübra Ates, Michael Eßig
Procurement has the task to supply an organization with required but not self-produced goods. The goods vs. payment exchange with suppliers is laid down in contracts. “Electronic contracts" or “Smart Contracts” represent the logic digitally and thus enhance transparency. This can still evolve. In the future, improved algorithms and artificial intelligence will not only be able to administer contracts, but also to design them. This article presents the status quo of "Smart Contracting", places it in the "Legal Tech" topic and shows how artificial intelligence could be used in procurement.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 14-18
Artificial Muscles and Nerves in Industry 4.0

Artificial Muscles and Nerves in Industry 4.0

Multifunctional actuator-sensor systems with shape memory alloys (SMAs) and dielectric elastomers (DEs)
Paul Motzki ORCID Icon, Steffen Hau ORCID Icon, Marvin Schmidt, Stefan Seelecke ORCID Icon
Within the concepts of Industry 4.0, the term “Smart Factory” stands for the creation of effective production environments through digitalization and cyber-physical systems. Most manufacturers plan to make their manufacturing systems more automated, flexible and adaptive. In the course of these efforts, intelligent materials are increasingly brought into focus. Combined actuator and sensory properties enable the construction of lightweight and compact multifunctional actuator-sensor systems that are operated in an energy-efficient, noise-free and emission-free manner. This makes them appropriate for building networked systems. Shape memory alloys (SMAs) and dielectric elastomers (DEs) are particularly suitable for building intelligent actuators, and are presented in this article alongside several use cases.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 8-15 | DOI 10.30844/I4SE.23.1.8
AI-Supported Optimization of Repetitive Processes

AI-Supported Optimization of Repetitive Processes

A coding technique for repetitive processes in evolutionary optimization
Christina Plump, Rolf Drechsler, Bernhard J. Berger
Optimisation is an essential task in many situations. The class of evolutionary algorithms is a population-based, heuristic technique for optimisation. They allow the optimisation of multi-modal problems even with distorted search spaces. They can propose several solutions instead of just one. An important aspect of evolutionary algorithms is encoding search space candidates. In the optimisation of processes, this is a non-trivial task. This article describes a successfully tested encoding.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 19-22
Comparing Industry 4.0 Maturity Models

Comparing Industry 4.0 Maturity Models

Jochen Schumacher, Norbert Gronau ORCID Icon
In recent years, numerous maturity models have been developed with the aim of providing a clear indication of the progress each company has made in terms of Industry 4.0 development. However, not all models include all aspects of Industry 4.0. The models are also not equally practical. This article offers an in-depth comparison and assessment of the comprehensiveness of the ten most important Industry 4.0 maturity models.
Industry 4.0 Science | Volume 39 | 2023 | Edition 1 | Pages 16-33 | DOI 10.30844/I4SE.23.1.16
Planning Assistance in Production and Logistics

Planning Assistance in Production and Logistics

Supervised learning for predicting process steps in the planning of logistics processes
Marius Veigt, Lennart M. Steinbacher, Michael Freitag ORCID Icon
The competitive pressure in the contract logistics industry is intense. Logistics providers must respond to tenders quickly and with convincing concepts. This article presents initial approaches to how logistics process planning in tender management can be supported using supervised learning methods. Under the premise that similar processes from past projects can be transferred and adapted to a project to be planned, an AI-based assistance system suggests appropriate process steps and MTM (Methods-Time Measurement) codes during planning. This procedure can accelerate process planning and lead to an increased quality of logistics processes to be planned. (Only in German)
Industrie 4.0 Management | Volume 39 | 2023 | Edition 1 | Pages 9-13
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