Design

A considerable part of global greenhouse gas emissions is caused in the industrial sector. Its digitialization is often seen as a means to increase sustainability. At the same time, ecological and social risks emerge. Their exploration is still in its infancy, however, previous findings point out multiple challenges. These must be conceptually taken into account in order to realize a sustainable industry 4.0. Building on a literature analysis, the following contribution presents current developments in research, industry, and policy. We shed light on a number of selected approaches, which aim at a sustainable industry 4.0. Finally, practical design options are outlined.

Accelerating climate change drives companies to reduce their greenhouse gas emissions. Road freight transport accounts for around 6 % of global CO2 emissions. However, high growth rates, the dependence on fossil fuels, and the high fragmentation of the market make the decarbonization of road freight transport challenging. Based on survey results, this paper elaborates how small road carriers, together with their clients, can contribute to achieving global climate targets by implementing appropriate measures and incentives.

In the course of the shift to electromobility, the use of battery cells as energy storage is facing exponential growth. The goal in research and industry is to design the entire life cycle of these battery cells in the light of global sustainability goals and to ensure the necessary supply of raw materials. In this context, the establishment of efficient recycling technologies plays a central role. In particular, there is a need for research into the further development of process routes according to technological, ecological, economic and social criteria. The competence cluster Recycling & Green Battery (greenBatt) addresses these challenges in 15 research projects. This article presents overarching solution approaches and project highlights.

The future of shop floor management (SFM) lies in its digitization. The visualization of key performance indicators is already supported by various providers or set up by companies themselves to save time. But particularly valuable in SFM is the sustainable problem solving, which contains the knowledge of the employees in text. Therefore, approaches from Natural Language Processing (NLP) are applied to these text data to realize assistance functions. This article provides situation-specific implementation strategies.

Managers are still facing significant challenges in implementing Industry 4.0 technologies and many companies have not gone beyond their initial Industry 4.0 lighthouse project to date. In the midst of this ongoing transformation, the European Commission published a white paper in January 2021 dealing with the “Industry 5.0 concept”. This paper investigates the term “Industry 5.0” with regard to the contribution of the European Commission and illustrates the connection with current Industry 4.0 initiatives.

The complexity of manual activities in different areas of a company is increasing due to smaller batch sizes, higher product variants and shorter product life cycles. The balanced provision of information ensures shorter training times, higher acceptance among employees and can be used directly at the workplace. For system implementation, organizational factors must also be considered in accordance of a socio-technical system design.