WAAM

Modeling Influences on the Wire Arc Additive Manufacturing Process

Modeling Influences on the Wire Arc Additive Manufacturing Process

Tim Sebastian Fischer, Lennart Grüger ORCID Icon, Ralf Woll
Wire Arc Additive Manufacturing (WAAM) is an additive manufacturing process which produces metallic components on the basis of arc welding. ISO/ASTM 52900 describes additive manufacturing as a process that creates components layer by layer from 3D model data. The basic equipment required includes a welding device, introducing the energy necessary for melting the metal wire, and a guiding machine, which traces the specified geometry of the component. Applications for WAAM include rapid prototyping and tooling, direct manufacturing and additive repair. The greatest advantages the process offers are low-cost system technology and a high deposition rate. The disadvantages of the process are the lack of process stability and exact repeatability. This article is intended to provide a clear overview of the WAAM manufacturing process, and to address its complex interactions.
Industrie 4.0 Management | Volume 39 | 2023 | Edition 5 | | DOI 10.30844/I4SE.23.1.80
Production of Topology-Optimized Structural Nodes

Production of Topology-Optimized Structural Nodes

A method involving arc-based, additive manufacturing with MSG welding process
Jan Reimann, Stefan Hammer, Philipp Henckell, Yarop Ali, Jörg Hildebran, Jean Pierre Bergmann
In this paper, the creation of strength and stiffness-adapted structural nodes using the numerical simulation method of topology optimization is presented. The resulting node is transferred into a robot path planning by means of CAD/CAM software and manufactured with wire arc additive manufacturing (WAAM) with the GMAW process using the welding filler material G4Si1.
Industrie 4.0 Management | Volume 36 | 2020 | Edition 4 | Pages 15-19