sociotechnical systems

AI Implementation in Industrial Quality Control

AI Implementation in Industrial Quality Control

A design science approach bridging technical and human factors
Erdi Ünal ORCID Icon, Kathrin Nauth ORCID Icon, Pavlos Rath-Manakidis, Jens Pöppelbuß ORCID Icon, Felix Hoenig, Christian Meske ORCID Icon
Artificial intelligence (AI) offers significant potential to enhance industrial quality control, yet successful implementation requires careful consideration of ethical and human factors. This article examines how automated surface inspection systems can be deployed to augment human capabilities while ensuring ethical integration into workflows. Through design science research, twelve stakeholders from six organizations across three continents are interviewed and twelve sociotechnical design requirements are derived. These are organized into pre-implementation and implementation/operation phases, addressing human agency, employee participation, and responsible knowledge management. Key findings include the critical importance of meaningful employee participation during pre-implementation, and maintaining human agency through experiential learning, building on existing expertise. This research contributes to ethical AI workplace implementation by providing guidelines that preserve human ...
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 120-127 | DOI 10.30844/I4SE.26.1.112
Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Specific needs and contextualized solutions
Uta Wilkens ORCID Icon, Julian Polte ORCID Icon, Philipp Lelidis, Eckart Uhlmann ORCID Icon
The paper specifies the genAI support needs for industrial maintenance against the background of a sociotechnical systems perspective. Emphasizing two needs, accessing implicit operator knowledge and prioritizing complex regulatory knowledge, a multi-layer architecture is outlined for an AI-based context-sensitive maintenance assistance system (MAS). The main purpose is to bridge knowledge gaps with genAI if human expertise and human implicit knowledge are not available and to cope with sub-process-specific challenges of multiple regulations. The MAS facilitates access to technical knowledge, distributes expertise, and shares implicit knowledge of experienced operators across different layers of information processing. The approach goes beyond standardization and has a high potential to enhance organizational as well as individual resilience.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 50-57 | DOI 10.30844/I4SE.25.5.50
Influence of Digitalization on Blue-Collar Workers

Influence of Digitalization on Blue-Collar Workers

Christoph Glock, Eric Grosse ORCID Icon, Sven Winkelhaus
The introduction of new Industry 4.0 technologies is changing job characteristics in many manual industrial sectors, especially in production and logistics, through automation and digitization. Depending on the extent and degree of maturity, these changes are perceived differently by employees and can have both positive and negative effects on job satisfaction and motivation. This article uses the example of workplaces in in-house logistics to highlight how their characteristics change as a result of the introduction of Industry 4.0 technologies. It also presents a process model that can serve as a decision-making aid for companies to consider important implications for the successful transformation process and to pursue the human-centric design of manual, technically supported workplaces.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 4 | Pages 53-56
Humans in Industry 4.0

Humans in Industry 4.0

A process model for a practice-oriented analysis
Sven Winkelhaus, Anke Sutter, Eric Grosse ORCID Icon, Stefan Morana
The development of Industry 4.0 changes the role of humans in operations systems. In sociotechnical systems, there is ongoing interaction between humans and technology, impacting human life and work. However, human factors are broadly ignored in research on Industry 4.0 technologies and implementation. In this work, a process model is described that supports the evaluation of the impact of a technology implementation on human factors and performance indicators. This can avoid negative consequences for employees as well as phantom profits and can contribute to a successful digital transformation.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 3 | Pages 45-48 | DOI 10.30844/I40M_21-3_S45-48