production planning

Sustainability Information Across the Supply Chain

Sustainability Information Across the Supply Chain

Structured requirements analysis for using sustainability data in networks
Lina Keefer, David Koch ORCID Icon, Ann-Kathrin Briem, Shaoran Geng
Sustainability has gained increasing importance for all stakeholders in the value creation network in recent years. As a result, companies are working to optimizr their products and processes with respect to the three dimensions of sustainability. To responsibly design production systems that are sustainable in the long term, continuous data exchange between all actors in the value creation network is essential. Both in early product development and in production planning and execution, reliable information and corresponding decision support are crucial. The following article addresses the structured collection of requirements that companies in the automotive industry have for a data model and methodology to enable decision support.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 52-58
Intelligent Digital Twins in Production

Intelligent Digital Twins in Production

Driving efficiency and accelerating agility in production planning
Cedric Kiener ORCID Icon, Steffen Schwarzer
Intelligent digital twins (IDT), as the next evolutionary stage of digital twins, have the potential to accelerate and optimize processes within companies. The intelligent twin presented here independently analyzes 3D CAD data and automatically conducts a physical simulation of the assembly. Utilizing the IDT optimized assembly, reduces production costs and accelerates the production planning process. This specific use case illustrates the broader possibilities and advantages of IDTs, offering valuable insights for their transferability.
Industry 4.0 Science | Volume 41 | 2025 | Edition 3 | Pages 84-90
Use Inherent System Reserves for Long-Term Targets

Use Inherent System Reserves for Long-Term Targets

Multi-Criteria Personnel Planning Taking into Account the Robustness of the Production System
Berend Denkena, Marc-André Dittrich, Gina Vibora Münch
Companies sometimes miss opportunities to pursue long-term people-related targets despite short-term performance targets. There is a lack of a measurable variable that shows possibilities for the pursuit of person-related targets. This paper will therefore present an approach based on a simulation-based robustness analysis that makes it possible to integrate long-term targets into production planning. By identifying critical workplaces and determining the tolerable change in the planned personnel deployment, possibilities are shown for pursuing long-term people-related targets.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 4 | Pages 59-62
Iterative Optimization-based Simulation

Iterative Optimization-based Simulation

Decision Support for Adjustments in Complex Production and Logistics Systems
Patrick Oetjegerdes ORCID Icon, Christian Weckenborg ORCID Icon, Thomas S. Spengler
Simulation is frequently used for prediction of the outcome of adjustments in production systems. Real decision processes must be represented in the simulation. To achieve this, complex real decision processes have to be transferred into the simulation. This leads to a high effort for the creation of simulation models. This is resolved by the concept of iterative optimization-based simulation. Instead of transferring complex decision processes into the simulation, the predicted parameters are exported and existing decision processes determine a solution.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 1 | Pages 63-66 | DOI 10.30844/I40M_21-1_S63-66
Special Software Systems for Detailed Production Planning MES or APS Systems

Special Software Systems for Detailed Production Planning MES or APS Systems

Support the Operational Production Planning and Control in Industrial Companies
Ronny-Alexander Koch, Thomas Rücker, Herfried M. Schneider, Sören Stodt
The large number of systems offered on the market makes a well-founded selection process necessary from the requirement survey to the final system selection. A comprehensive model that systematically supports and simplifies this process is the subject of this two-part article. The methodology goes beyond a questionnaire-based query and verifies system capabilities using structured case studies. The first part of the article [1] describes the process steps from the survey and collection of requirements of the customer to the system to their structuring in customer specifications. The present second part outlines the process steps of the system rough selection up to its fine selection. The individual selection steps are methodically supported by practical references as well as by the use of concrete tools. Using the described methodology selected systems can be objectively compared - a prerequisite for effective and efficient system selection for industrial companies.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 57-61 | DOI 10.30844/I40M_18-4_57-61
Special Software Systems for Detailed Production Planning

Special Software Systems for Detailed Production Planning

MES or APS Systems - Support the Operative Production Planning and Control in Industrial Plants.
Ronny-Alexander Koch, Thomas Rücker, Herfried M. Schneider, Sören Stodt
The large number of systems offered on the market makes a well-founded selection process from requirement collection to final selection necessary. A comprehensive model that systematically supports and simplifies this process is the subject of the following article. The methodo-logy goes beyond a questionnaire-based query and validates system capabilities using structured case studies. The first part of the article describes the process steps from the survey of the requirements of the system to their structuring in customer specifications. The second part of the system selection process is described in detail in the second part of the article.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 3 | Pages 55-58
Optimizing Production Processes and Site Selection

Optimizing Production Processes and Site Selection

Algorithmic calculations to develop decision support applications in manufacturing
Wolfgang Schmidt, Maximilian Lorse
In the Industrial 4.0 era, much more data is entered into production planning and the selection of suitable production and storage locations than before. In view of the large number of decision-relevant data, it is best to use mathematical methods to calculate which product should be produced at which location and when. In this context, linear programming is of particular importance. The article describes its use by means of practical examples. On IBM Decision Optimization Center as technical platform, software partners can create applications for better decisions in all areas of production and location optimization, including the entire production and logistics network.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 1 | Pages 63-66
Levelling Production in the Process Industry

Levelling Production in the Process Industry

An Innovative Concept
Christopher Borgmann, Carsten Feldmann, Linus Hahn
There is a variety of empirically validated methods for implementing pull-systems in the manufacturing industry, but pull-based replenishment for the process industry remains a research gap. This article describes the development of a model for implementing a pull-system for an intracompany production network in the process industry and its validation in a case company.
Industrie 4.0 Management | Volume 33 | 2017 | Edition 5 | Pages 12-16
Production Logistics in Maintenance Shops

Production Logistics in Maintenance Shops

Ein Bottom-up-Ansatz zur Verbesserung der logistischen Prozesse in der Instandhaltung hochwertiger Investitionsgüter
Uwe Dombrowski, Ralf Aurich, Markus Sendler
The efficient performance of service tasks on high-value capital goods like maintenance, repair and overhaul of aircrafts and railway vehicles is influenced by a turbulent environment. In this context, excellent production logistics in maintenance shops can be a way out to cope with this turbulence. This contribution describes a bottom-up approach which is the basis for improving the logistical processes by dimensioning material flow-oriented buffer stocks.
Industrie Management | Volume 31 | 2015 | Edition 5 | Pages 45-48
Levelling Production in the Process Industry

Levelling Production in the Process Industry

Fallstudie zu einem innovativen Lean-Management-Konzept bei einem Chemiehersteller
Carsten Feldmann, Patrick Lückmann, Alexander Giering
Volatility in market demand leads to temporary over- and under utilization of productive assets. Heijunka aims at de-coupling the production system from market volatility. The production program is spread as even as possible over time. This achieves high asset utilization, short lead times, and low inventories. There are validated Heijunka methods for the manufacturing industry, but for the process industry this remains a research gap. This article describes the development of a Heijunka model for the process industry in order to close that gap.
Industrie Management | Volume 31 | 2015 | Edition 4 | Pages 35-38
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