The design of gear pumps causes gap flows, which counteract efforts to achieve exact dosing. However, due to the complex relationships between pressure, temperature, manufacturing tolerances and the material properties of the pumped medium, these gap flows cannot be reliably described in real time using physical equation systems. By using new algorithms and artificial neural networks, it was possible to solve this problem and replace a cost-intensive flow measurement method at the same time. This new approach has been tested on a pilot plant scale, and has already demonstrated that it can achieve the accuracy of a classic flow meter, while at the same time significantly decreasing the response time and increasing the application range of the dosing system.
Industry 4.0 Science | Volume 40 | 2024 | Edition 2 | Pages 72-79