assistance system

Empathic Assembly Assistance

Empathic Assembly Assistance

Combining AI-based data analysis and empathic human digital twins
Matthias Lück ORCID Icon, Katharina Hölzle ORCID Icon, Christian Saba-Gayoso, Joachim Lentes
Industrial companies in Germany face demographic change and stagnating productivity in an increasingly complex world. Manual assembly remains essential for complex, low-volume products, yet productivity and quality lag due to human variability. This paper introduces a concept and demonstrator for an empathic assembly assistance system that merges a human digital twin and AI-based screwdriver data analytics within a modular architecture. Tightening anomalies are classified, linked to inferred worker states and translated into information and recommendations.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 6-13 | DOI 10.30844/I4SE.25.5.6
Design workplace-based competence development

Design workplace-based competence development

Criteria for using digital assistance systems in workplace-based competence development
Wilhelm Bauer, Maike Link, Walter Ganz
An important element for companies to deal with the demands of the world of work is the continuous and needs-specific further training of employees. The possibility of learning close to the workplace has a major role to play here.
Industrie 4.0 Management | Volume 38 | 2022 | Edition 2 | Pages 28-32
Human-Centered Assistance Systems

Human-Centered Assistance Systems

Systematic evaluation of assembly assistance systems
Dennis Keiser, Christoph Petzoldt, Thies Beinke, Michael Freitag ORCID Icon, Henning Vogler
The employee remains a key productivity element in industrial assembly. Assembly assistance systems have therefore become an integral part of employee support. This paper presents a novel assistance system that complements process-related assistance with human-centered functionalities. In addition, an approach for the systematic evaluation of assembly assistance systems is presented in this paper. The research is based on an evaluation of the current state of the art through systematic market analysis of available assembly assistance systems.
Industrie 4.0 Management | Volume 37 | 2021 | Edition 3 | Pages 11-15
Knowledge Management at SMEs by Assistance Systems

Knowledge Management at SMEs by Assistance Systems

Effizienzsteigernder Einsatz von Assistenzsystemen in KMU
Mandy Tawalbeh, Luise Weißflog, Hendrik Hopf
Industry 4.0 and digitalisation are also increasingly finding their way into everyday production processes in SMEs. The focus is e. g. on assistance systems that support employees in their work. Resulting communication is significantly facilitated and at the same time the required information is available at the appropriate workplace at the right time. The ‘Mittelstand 4.0 Kompetenzzentrum Chemnitz‘ has dedicated itself to this challenge together with two SMEs.
Industrie 4.0 Management | Volume 35 | 2019 | Edition 3 | Pages 15-18
Digital assistance systems: Design requirements, classification and applications

Digital assistance systems: Design requirements, classification and applications

Gestaltungsanforderungen, Klassifikation und Anwendungen
Martin Braun
The application of digital work assistance systems is gaining practical relevance on the shopfloor. Experience shows that the use of a work assistance system orients itself on the individual capabilities of its user and the specific work requirements. This excludes standard solutions. To order the variety of assistive functions in an application context, the assistance systems are classified in the present article. It also discusses the design requirements and applications use from an ergonomic perspective, which places the working man and his individual capabilities, which vary during working life, at the center of consideration. The reader can better assess the potential benefits and application limits of digital work assistance systems in an operational context.
Industrie 4.0 Management | Volume 34 | 2018 | Edition 4 | Pages 11-14
Assistance Systems Designed for Supportive Learning

Assistance Systems Designed for Supportive Learning

An Approach for Maintenance in the Field of Process Industry
Tina Haase, Wilhelm Termath, Alinde Keller, Dirk Berndt
Maintenance activities require a high degree of problem solving capacity from the specialists in order to be able to successfully carry out troubleshooting tasks. The expertise of the specialists is based in particular on the successful use of knowledge in problem solving situations [2]. Assistance systems should therefore support the specialist in the learning or reflection process and offer the opportunity to use the experience gained from previous measures for the current problem solution. The present paper describes an approach to the development of assistance systems for learning.
Industrie 4.0 Management | Volume 33 | 2017 | Edition 3 | Pages 16-20
Integrating Order Sequencing- and Transport Planning

Integrating Order Sequencing- and Transport Planning

An Example of Comprehensive Planning Transcending Functional Borders Using Logistic Assistance Systems
Christian Schwede, Michael Toth, Axel Wagenitz
Handling complexity is one of the key topics of producing enterprises worldwide. It can be noted that enterprises are indeed able to coop with the complexity of single processes due to a function-oriented organisation, yet the same organisational paradigm leads to local objective systems that in many cases are contrary to the global goals of the enterprise. The same problem is reflected and supported by the enterprise’s IT systems. Thus, in this paper we present an approach to convert the inflexible function oriented operations into comprehensive processes by introducing special IT systems, so-called logistic assistance systems. To illustrate the approach we introduce the problem of integrated order sequencing and transport planning in the automotive industry and present a prototypical solution.
Industrie Management | Volume 28 | 2012 | Edition 3 | Pages 25-29