{"id":103448,"date":"2024-02-20T13:57:49","date_gmt":"2024-02-20T12:57:49","guid":{"rendered":"https:\/\/industry-science.com\/?page_id=103448"},"modified":"2024-05-14T04:33:33","modified_gmt":"2024-05-14T02:33:33","slug":"sensors","status":"publish","type":"page","link":"https:\/\/industry-science.com\/en\/tools\/sensors\/","title":{"rendered":"Sensors"},"content":{"rendered":"\n\n\n
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\n \n \n \n \"Real-Time\n <\/picture>\n <\/div>\n
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Real-Time Monitoring of the Carbon Footprint for SMEs<\/h4>\n
Sustainability in real time \u2014 from operation to finished products<\/div>
Henning Strau\u00df<\/a> \n \"ORCID<\/a>, Julian Sasse<\/a> \n \"ORCID<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
\n Although SMEs are not directly affected by the statutory reporting obligations for carbon accounting, as suppliers they are obliged to meet the requirements of sustainability reporting. In addition to a holistic life cycle analysis, this requires a high-quality database within production in order to determine the specific CO\u2082 footprint. A central element is the implementation of a Machine Carbon Footprint (MCF). This article aims to develop and implement an MCF focusing on its applicability for SMEs. For this purpose, data is recorded and visualized in real time on a machine tool. The measurement data is then processed, stored and visualized using open-source low-code platforms. Real-time data flows enable the precise determination of the production-specific carbon footprint and, in conjunction with order data, the Product Carbon Footprint. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 3 | Pages 102-109<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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\n \n \n \n \"Enabling\n <\/picture>\n <\/div>\n
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Enabling the Future of Manufacturing with Digital Twins<\/h4>\n
Opportunities and obstacles<\/div>
Javad Ghofrani<\/a> \n \"ORCID<\/a>, Darian Lemke<\/a>, Tassilo S\u00f6ldner<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
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\n\t\t\t \n\t\t\t <\/div>Digital twins connect physical and digital systems, furthering efficiency, enabling predictive maintenance, and allowing the production of more customized products. Despite these advantages, challenges such as high costs, data synchronization, and security risks hinder widespread adoption. This article explores the potential of digital twins and examines key barriers to integration and implementation, also considering some industrial applications including additive manufacturing as a relevant use case. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 3 | Pages 72-81<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Digital Twins for Production and Logistics Systems<\/h4>\n
Challenges and focus areas in implementation and use<\/div>
Deike Gliem<\/a> \n \"ORCID<\/a>, Nicolas Wittine<\/a> \n \"ORCID<\/a>, Sigrid Wenzel<\/a> \n \"ORCID<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
\n For a successful implementation as well as sustainable use and maintenance of digital twins for production and logistics systems, it is necessary to identify relevant use cases and master the associated challenges. This paper analyzes scientific literature on common applications and challenges in the implementation of digital twins for the planning and operation of production and logistics systems. To confirm the practical relevance of the results, the results of an empirical survey have also been included. The findings are used to derive key focus areas for the successful implementation and long-term use of digital twins in production and logistics. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | 2025 | Edition 3 | Pages 42-49 | DOI 10.30844\/I4SE.25.3.42<\/a><\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Open-Source and Cost-Effective Digital Twin<\/h4>\n
A case study with two weeks to succeed<\/div>
Shantall Cisneros Saldana<\/a> \n \"ORCID<\/a>, Sonali Pratap<\/a>, Parth Punekar<\/a>, Sampat Acharya<\/a>, Heike Markus<\/a> \n \"ORCID<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
\n Digital Twin (DT) adoption remains a challenge due to high costs, complexity and lack of skills. This study proposes a cost-effective, TRL 5-validated DT model that can be built using open-source and office suite tools within just two weeks. Integrating real-time sensor data, predictive analytics, anomaly detection and notification, the model improves efficiency and sustainability in agriculture. Even with cloud service constraints, the system delivers a 7.76% average relative error and rapid, automated notifications. The findings show how open-source in combination with common commercial tools technologies can make advanced digital tools accessible to all, creating scalable, human-centered, and affordable solutions in line with Industry 5.0 principles. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 3 | Pages 62-68 | DOI 10.30844\/I4SE.25.3.62<\/a><\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Digital Twins in Logistics<\/h4>\n
Opportunities and barriers during implementation<\/div>
Benjamin Gorgas<\/a> \n \"ORCID<\/a>, Jan Kliewer<\/a> \n \"ORCID<\/a>, Tobias Marc Wringe<\/a> \n \"ORCID<\/a>, Maximilian B\u00e4hring<\/a> \n \"ORCID<\/a>, Frank Straube<\/a> \n \"ORCID<\/a>, R\u00fcdiger Zarnekow<\/a> \n \"ORCID<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
\n Digital Twins offer great potential for increasing efficiency in logistics. Digital supply chain twins (DSCT) enable data-driven decisions and optimize processes at location and network level. A study conducted during an expert workshop shows that companies are interested in DSCT, but challenges such as data quality, cross-actor data exchange and interoperability are hindering their widespread implementation. While pilot projects exist, market penetration remains low. Successful implementation requires standardized interfaces and contractual frameworks for data exchange. As a result, DSCT can make logistics networks more resilient and sustainable in the long term. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 3 | Pages 34-40 | DOI 10.30844\/I4SE.25.3.34<\/a><\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Intelligent Load Carrier Management<\/h4>\n
AI-supported monitoring and reduction of losses in logistics<\/div>
Dominik Augenstein<\/a>, Lea Basler<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
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\n\t\t\t \n\t\t\t <\/div>Load carriers are essential for transporting manufactured parts in manufacturing companies. Despite their \u2018simplicity\u2019, they are usually expensive to purchase as they are manufactured expressly to fit purpose. While tracking methods such as GPS tracking can be used to prevent the loss of load carriers, this is associated with monitoring costs and presents challenges with regard to data protection as soon as the work performance of intralogistics employees is monitored. Assigning load carriers to designated clusters and monitoring these clusters provides an effective solution\u2014without drawing conclusions about employee performance. Furthermore, artificial intelligence can optimize this approach whilst also deterring the theft of load carriers. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | 2025 | Edition 2 | Pages 78-84<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Boosting Competitiveness in Small Batch Production<\/h4>\n
Scalable and flexible body-in-white production line with collaborative mobile robots<\/div>
Walid Elleuch<\/a>, Tadele Belay Tuli<\/a> \n \"ORCID<\/a>, Martin Manns<\/a> \n \"ORCID<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
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\n\t\t\t \n\t\t\t <\/div>Due to the higher customization of products to customer groups and needs, body-in-white manufacturing industries are facing higher variant assembly at the later stages of the production line, thus increasing production costs per unit. Flexible production processes that involve flexible material flows, non-rigid manufacturing sequences, and the automatic reconfiguration of tools are regarded as the pillars of a resilient production system. This article presents a conceptual solution for flexible Body-in-White sheet metal production with autonomous collaborative robotic systems to make product costs affordable for a higher competitive advantage. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 2 | Pages 60-67<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Collaborative Drone Inspection<\/h4>\n
A new approach to inspection work with AI support<\/div>
Till Becker<\/a>, Agron Neziraj<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
\n Drone technology and the use of artificial intelligence (AI) offer promising advantages in various sectors, including in inspection. The use of innovative inspection technologies can make inspections more efficient overall. This research project examines various legal and economic aspects of AI-based autonomous drone inspections. It also develops a target process that represents the use of an AI-based drone inspection and controls the use of such inspection technology. In particular, this article focuses on a collaborative approach to this new inspection methodology. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 41 | Edition 2 | Pages 94-100<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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How well do you know robotics and IIoT?<\/h4>\n
Test your knwoledge now!<\/div> <\/td>\n <\/tr>\n <\/table>\n
\nRobotics and the Industrial Internet of Things are two of the most important technologies of the Fourth Industrial Revolution. Do you know your way around? Test your knowledge in our exciting quiz. Expand your knowledge of intelligent machines, networked production and the future of industry. The correct answers will be displayed immediately. <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/a>\n <\/div>\n
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Real-time Reactions for Automated Guided Vehicles (AGV)<\/h4>\n
Monitoring and controlling with long latencies<\/div>
Dominik Augenstein<\/a>, Lea Basler<\/a><\/div>\n <\/td>\n <\/tr>\n <\/table>\n
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\n\t\t\t \n\t\t\t <\/div>The constant advance of digitalization confronts companies with new challenges and opportunities. Immediate data processing is now ubiquitous and the advantages are obvious. However, broadband coverage in Germany is insufficient, which makes it difficult to improve processes. Mathematical approaches and machine learning enable timely optimization and smooth production. <\/div>\n <\/div>\n
Industry 4.0 Science<\/strong> | Volume 40 | 2024 | Edition 6 | Pages 56-62<\/div> <\/div>\n <\/div>\n <\/a>\n <\/div>\n<\/div>\n\n
1<\/span>\n2<\/a>\n…<\/span>\n7<\/a>\n\u00bb<\/a><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":461,"featured_media":0,"parent":103435,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","footnotes":""},"class_list":["post-103448","page","type-page","status-publish","hentry"],"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"front-page-entry":false,"post-entry":false,"post-teaser":false,"post-teaser-mobile":false,"post-custom-size":false,"whitepaper-teaser":false,"card-big":false,"card-portrait":false,"card-big-company":false,"gp-listing":false,"1536x1536":false,"2048x2048":false,"woocommerce_thumbnail":false,"woocommerce_single":false,"woocommerce_gallery_thumbnail":false,"dgwt-wcas-product-suggestion":false},"uagb_author_info":{"display_name":"Nimesh Patel","author_link":"https:\/\/industry-science.com\/en\/author\/nimesh\/"},"uagb_comment_info":0,"uagb_excerpt":null,"_links":{"self":[{"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/pages\/103448","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/users\/461"}],"replies":[{"embeddable":true,"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/comments?post=103448"}],"version-history":[{"count":1,"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/pages\/103448\/revisions"}],"predecessor-version":[{"id":103452,"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/pages\/103448\/revisions\/103452"}],"up":[{"embeddable":true,"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/pages\/103435"}],"wp:attachment":[{"href":"https:\/\/industry-science.com\/en\/wp-json\/wp\/v2\/media?parent=103448"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}